VIJAYAKUMAR M

M.TECH – METALLURGICAL AND MATERIALS ENGG (IIT Kharagpur)

Deputy Manager (Process Engineering and Materials Technology, QA/QC – Steel)

Mobile: +91-977*******, 865-***-****

Email: actn3o@r.postjobfree.com

Passport No: G5570469

Current CTC: 9.8 LPA

Notice Period: 1 -2 months

I am an enthusiastic and active personality looking for new and varied challenges in my work and life. I look forward to implement myself and my knowledge in problem solving with immediate results. I always love to work with different kinds of people from whom I can learn new things.

Specialties:

Process Engineering and Materials Technology group for evaluating various materials properties.

Product Development.

Process development and industrial R&D in the field of Primary and Secondary Steel Making in Electric Arc Furnace, Ladle Refining Furnace and continuous casting Machine.

Steel Melting Shop – Process Control - QA/QC.

Ensure and achieve Metallurgical and Mechanical Properties of different steel Grades as per customer Requirements, Microstructure, Inclusion Rating Analysis.

Strong inclination & knowledge on product & field quality make customer visits as part of Product development and Customer complaints handling.

ISO 9001:2008, & API Audit (Line Pipe Grade) internal audits, SAP, MIS, Standards: ASTM, JIS, EN, BS, IS and DIN.

EDUCATIONAL CREDENTIALS

M. Tech - Metallurgical and Material Science Engineering - IIT (Indian Institute of Technology) Kharagpur, West Bengal, Academic year: 2007-2009. Secured First Class - 8.1 CGPA

B.E - Metallurgical Engineering - Govt. College of Engineering, Anna University, Tamilnadu

Academic year: 2002-2006 Secured First Class- 73 %]

CAREER GRAPH (Total Working Experience: 7 years)

Position : Deputy Manager, Year: Jan 2014 - Present

Department : Process Engineering and Materials Technology

Employer : Jindal Steel and Power Ltd- Angul Orissa.

Position : Asst Manager, Year: Jan 2011-Jan 2014

Department : Steel Melting Shop and Slab Caster– QA/QC, Process.

Employer : Bhushan Steel Ltd. Angul, Orissa.

Position : Junior Manager, Year: June 2006-May 2007 & June 2009-Jan 2011

Department : R & D - Steel Melting Shop and Slab and Billet Caster

Employer : JSW Steel Ltd, Salem works, Tamilnadu.

Current Job Profile:

Work with Process Engineering and Materials Technology group for evaluating various materials properties like Mechanical, metallurgical, microscopic structure, testing etc.

Responsibility of generating, driving and implementing cost, quality improvement & innovation projects.

Strong inclination & knowledge on product & field quality make customer visits as part of Product development or Customer complaints handling.

Properties of various materials, metals, alloy and their applications.

Participate & drive the discussions related to material selection for various applications.

To work with Procurement, Suppliers and project peoples for Materials sub-system – in cross product category.

Align with cross functions to arrive at the product specifications.

Aware of tools like FMEA, Six Sigma Tools

Conversant with local and international standards relevant to the metals & its alloy. E.g ASTM, JIS, ISO, BIS, etc.

Coordination with Product Approval and project Engineers for validation of the new products.

Technical assistance during process control, R&D (Primary and Secondary Steel Making), Control of non-conforming products, slab inspection and finished products.

Coordinate ISO 9001:2008, API internal audits and management reviews for the Incoming Quality section and Implement corrective actions based on the audit findings

Analyzing Process Parameters (EAF, LRF, CCM), Production, Quality Control, Maintenance, to Detect Production Problems, Cost and Chemistry Control. Coordinate the Process abnormalities related Meeting.

Identify and develop improvements to QC testing standards, policies and procedures

Interpretation & critical analysis of lab results and further improvements in the design, if necessary, to be carried out.

Demonstrate strong Innovation, customer focus during the product development & designs.

Field issues arising out of design defects to be investigated and resolved.

Independent handling of metallurgical testing equipment’s like metallography, UTM, Hardness tester and metallurgical sample preparation equipment’s.

Quality Management

Experience in ISO-9000 procedures, with rich experience in Metallurgical & QA

Computer Skilled

Computer usage for Performance monitoring

Through SAP System MM module with extensive use of computers at all levels.

MS-Power Point Presentation, Excel, word

Behavioral Attributes:

Strong communication skills.

Strong Interpersonal skills

Self Confidence.

Demonstrates critical and solution-oriented thinking.

Supports team members in their personal & professional development

Strategy and Execution skills

Previous Job profile:

Technical assistance during process control,(Primary and Secondary Steel Making), Control of non-conforming products, Billet and slab inspection and finished products

Preparing daily MIS describing status of Material, Production, and Efficiency Line Rejection.

Coordinating with the supplier in reducing raw material rejections.

Single point contact for all customer complaints; analyzing the root cause for internal & external rejection.

Identifying Scope for Modifications in various Equipments for Reducing Cost per Unit of Goods. Process Planning.

Develop or Implement Production Tracking or Quality Control Systems,

Analyzing Process Parameters (EAF, LRF, CCM), Production, Quality Control, Maintenance, to Detect Production Problems.

PROJECTS at JSW Steel Ltd and Bhushan Steel Ltd

Reduction of Al consumption of Low-C steels through Process optimization.

Reduction of Non-Conformities and in Final Steel Product.

Influence of Calcium Treatment on Castability of Continuous Casting of Molten steel.

Nitrogen Control in Steel making through Process optimization (EOF, LRF, and CCM).

Lean chemistry.

DECLARATION

I hereby conform that all the information furnished above are true to the best of my Knowledge and belief.

Permanent Address:

S/o S. Meivelan

39, Pillaiyar Kovil Street

Dharmapuri, Salangapalayam Post Yours Truly

Erode Dist, Tamilnadu-638455

India Vijayakumar M

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