Manager Project
Resume:
WAYNE SPELL
Salemburg, NC 28385
*******@***.***
SUMMARY OF EXPERIENCE
Over 38 years of experience in Electrical/Instrumentation Project Management, Construction Manager, E/I Project Engineering, Sr. Instrumentation Designer, E/I Systems Integration Engineer, Sr. E&I Project Superintendent, DCS Engineer, QA / QC Team Leader, Project Manager, Process E/I Engineer, Sr. E/I Construction Engineer, Sr. Project Engineer, Sr. Plant Maintenance Manager, Pre-Commissioning Manager, Project Manager
DETAILED PROFESSIONAL EXPERIENCE
Kellogg Brown & Root Int’l Ichthys Onshore LNG Project - May 2015 – November 2015
Sr. Project Manager
Responsible for Construction Installation, QC Inspections, Check-Out, Manage, Maintain Construction Activity, Scheduling, Design Modifications, Delivery of Modules, Safety Team Leader, HAE Inspections at Cuel Module Fabrication Yard in Laem Chabang, Thailand
Roles and responsibilities inclusive of verification that all site procedures, project specifications installation details are performed in a safe and professional manner.
Schedule, Prioritize, Coordinate, Manage construction activities with multiple contractors, pre-commissioning team in successfully completion and shipment of 151 LNG modules on schedule.
Developed/Supported Team Building Concept with all contractors management/supervision as ongoing effort to achieve a safe and successful project.
Ensure construction efforts are in line with established budgets, T & C’s, scope of work are maintained with site contractors.
Worked closely with all craft contractors during installation to ensure, and improve lessons learned. Demonstrated Team Concept with all.
Supervise, Manage, Organize daily inspections of work in progress, HAE inspections, QC inspections, walk down of systems, TOSTR documentation, punch list completions.
Took corrective action where indicated to minimize construction delays, developed, maintained continuous improvement reports for Project Management team.
Team Leader overseeing field operations, site safety, productivity, assuring, maintaining quality workmanship with trade contractors in conjunction with the Project Management Team and Client Management Team.
Jacobs Zate Engineering Jubail, KSA PCC Chem Project October 2012 - March 2015
Site Project Manager
Responsible for Construction Engineering, Field Design Modifications, Installation, Scheduling, Contracts, RFI’s, Check-Out, Start-up, Pre- Commissioning, Commissioning of all plant systems per procedures and specifications.
Roles included verification that all site procedures, project specifications installation details are performed in a safe and professional manner
Managed/Scheduled site contractor installation packages for 115kv High Voltage Underground Ductwork, Cables, Terminations, ABB GIS Equipment, 115kv Main Distribution Substation, (2) Seimens 115kv Transformers, pre-commission, commission, energization package with power distribution company.
Responsibilities include installation/startup/pre-com/commissioning of Power Generation, HV/MV/LV, Switchgear, (52)34.5 kv Transformers, (3)34.5kv Substations, MCC’s, Cable Buss, Buss Way, DCS (Delta V), UPS, HVAC, Site Grounding System, Cathodic Protection, Telecommunication, Security Systems, Fiber Optic, Foundation Field Bus, Burner Management, Reverse Osmosis Skids, (7)Chiller Systems, (8)Compressors, Thermon/Chromalox Electric Trace Packages,(42) Extrusion Injection Molding Machines, Multiple Vendor Packages and Remote Instrument Building Equipment with Delta V DCS Automation System.
Electrical/Instrumentation Discipline Manager responsible for daily operations, direction of electrical and instrumentation engineering and design staff.
Working Knowledge of NEC, NFPA, IEC, API, IBC,CBC,ANSI standards and applications
Review/Approved Subcontractor Submittals, RFI’s, ITP’s, Procedures
Excellent communication skills, hands on, participate in project interactive meetings to improve scheduling, time management with Beyond Zero Safety Tolerance
Approved/Witnessed FAT Test on vendor equipment
Participated/Conducted/Performed QA/QC inspections/audits for E &I activities
Provided Technical Support to client, interactive with sub-systems development and prioritization of construction activities.
Developed scope of work for contractors, schedules, proposals, material handling, deliverables, manpower, change orders, T&C’s.
Ensured compliances with applicable laws, regulations, HR policies were maintained
Developed E & I / Mechanical/ Piping Work Packages
Demonstrate personal commitment to safety through behavior, training, support to all
Kellogg Brown & Root Int’l Escravos, Nigeria GTL Project - June 2009 – September 2012
Sr. Project Engineer
Responsible for E & I Construction Engineering, Check-Out, Function Testing, Installation and Design Modifications for Process & Utility Areas.
Roles included verification that all site procedures, project specifications installation details are performed in a safe and professional manner for E & I Department.
Monitored/Verified installation of all cable routing(above & below ground), cable tray routing, glanding and terminations to13.8Kv Temporary Power Distribution System, Power Generation, HV Switchgear/Transformers, 4160V MV/LV Substations, MV/LV Transformers, MCC’s, BussDuct, UPS, HVAC, Site Grounding System, Cathodic Protection, Telecommunication, Security(CCTV, Intrusion, Access), Fiber Optic, SIS, FB, F&G, Burner Management and Remote Instrument Buildings Equipment.
Utilized Smart Plant Review for interferences during construction of underground and above ground cables/cable tray routes. Managed/Scheduled Contractor Equipment Installation, Testing, Check-out, Pre-Commissioning of HV, MV, LV Switchgear, MV & LV Transformers, MCC’s, UPS, RIB Systems.
Experienced in Upstream/Downstream Oil & Gas Network Distribution Systems.
Responsible for Cable Management System (CARD’s) which includes deliverables, routing, overfill, scheduling of cable pulling, high, medium, low voltage cables.
Utilized Last Planner as progress tracking software tool.
Developed Work Packages for Mechanical, Electrical, and Instrumentation Contractors, Recorded, Updated, Documented E/I As-Built Drawings.
Process Area E/I QA/QC Team Leader, E/I/Mechanical Check-Out Team Leader, E/I Systems Turn-Over Coordinator, Instrument Loop Folders Coordinator, TOSTR Walk-Down Coordinator.
Managed Installation/Design Modifications Instrument Control Buildings
DCS Systems Check-Out Team Leader
Tracked cost, scheduled activities utilizing COPR/Prom/Primavera software.
Conducted Team Schedule Meetings for Milestone goals with all crafts.
Completed extensive HSE Safety Training Programs.
Responsible for instrumentation calibration, start-up, check-out of vendor equipment
Conducted safety training sessions for craft personnel.
Familiar with NEC, OSHA, NFPA, IEC, UL 508 Specifications, Codes and Procedures.
Completed all KBR University Courses offered online related to Engineering Management & Electrical/Instrumentation Engineering, Project Management and Job Safety.
BE&K Engineering - Raleigh NC August 2008 - June 2009
Sr. Instrumentation/Controls Engineer
Completed Company training on updated NEC, OSHA, NFPA, IEC, UL508 specifications, codes
Developed process flow diagrams, P&ID drawings, Instrument loop drawings, I/O card drawings, Instrument wiring diagrams, PLC control panel layout & design,
Responsible for Engineering/Design of two Carbo Ceramics Plants Process Control Systems.
Developed Instrumentation specification sheets, Instrumentation location plan drawings
Scheduled plant installation activities
Managed DCS systems function tests, check-out of systems loop folders, work packages, estimating & budget proposals.
CAROTEK, INC. – Charlotte, NC June 1997 - August 2008
Project Manager
Managed E/I scope of work on multiple projects in various industrys
Estimated projects, developed schedules, managed budgets, handled contract negotiations.
Pre-Commissioning Coordinator check-out/systems turnover packages
Approved/Purchased electrical/ instrumentation equipment
Developed loop folders/check-out/systems turnover packages
E & I Projects Design Team Leader
Managed Sub-contractor installation packages for mechanical/electrical/instrumentation groups.
Promoted/presented presentations to clients for business opportunities.
Projects Team HSE/Safety Coordinator.
Great communication skills / Team Player
Project Controller
DCS Systems Integration Manager
List of Projects Managed:
PM on Radio Frequency Micro Device Plant -- Greensboro, NC
PM on AEA Technology Expansion -- Mooresville, NC
PM on Allvac Teledyne Pam #3, #4 -- Monroe, NC
PM on Roche of America Expansion -- Florence, SC
PM on Duke Power – Marshall Plant -- Concord, NC
PE on Eastman Chemical Plant -- Columbia, SC
PE on Ena Bearing -- Kingsport, SC
PE on Richmond Co. Power Plant -- Richmond, NC
PE on Continental Tire Plant -- Charlotte, NC
PE on Corning Plant -- Concord, NC
PE on Carolina Power Light Expansion Raleigh, NC
PE on Dupont PET Project-- Tarheel, NC
E.I. DUPONT / INSTRUMENT CONSULTANTS, INC. – August 1992-June 1997
Sr. E/I Project Engineering Manager
Responsible for over 220 Million Manufacturing Expansion Facility
Tracked Mechanical, Electrical, Instrumentation installation packages
Developed, managed construction schedules, design reviews
Managed contract packages, initiated cost analysis reports/graphs, expediting equipment, tracked delivery of material. Project came in 15% under budget.
Pre- Commissioning Coordinator managed start-up/check-out of systems.
Managed sub-contractors construction installation per standards and procedures, keep as-built drawings updated, scheduled all events, coordinated tie-ins to existing systems.
Awarded safety certificate for safest job within company
Respective Jobs:
Project Eng on 220 Million 3BX Project
Project Eng on 9.2 Million Rotary Screw Expansion
Project Eng on 1.1 Power House Expansion
Project Eng on 80,000 Waste Facility
Project Eng on 55,000 LN 2 Upgrade
STEVOKNIT TEXTILES – January 1991 – August 1992
Plant Maintenance Mgr
Responsible for all plant maintenance scheduling of work activities
Responsible for E/I & Mechanical Design, E/I/Mechanical Engineering
Managed cost budgets, Authorized work orders on boilers, chillers, gas train technology, clarification & waste water systems.
Estimated projects, submitted bids, organized and awarded sub-contractor packages.
Developed and maintained safety program.
Developed preventative maintenance program for all equipment.
Managed EPA/OSHA/NEC codes and conditions for plant standards.
E.I. DUPONT / INSTRUMENT CONSULTANTS, INC. – February 1987 – January 1991
Project Engineer/Pre-Commissioning
Project Engineer over mechanical, electrical, instrumentation installation packages.
Scheduled activities for respective contractors.
Maintained budgets, safety training with all groups.
Maintained updated drawings, issued detailed equipment packages per schedule.
Organized start-up teams, initiated check-out procedures, implemented packages per electrical, instrumentation, mechanical teams.
Set up calibration shop/trained technicians.
Developed systems turnover documentation/pre-commissioning/startup/check-out
Respective Jobs:
PE on 1.1 Million Ln 1 Expansion PE on 2.0 Million Ln 2 Dryer/Tentaframe Installation PE on 2.5 Million Ln 2 DCS Upgrade Installation PE on 50 Million Ln 2 Rotary Screw Installation
FLUOR DANIEL – 1976-1987
Positions Held:
Instrument Superintendent
Instrument Engineer
Electrical/Instrument Construction Engineer
E/I Startup-Manager
E/I Commissioning Eng/Superintendent
Systems Controls Engineer
Construction Manager
Locations: Wyoming, Colorado, Texas, NC, SC, Georgia, Virginia
EDUCATION
Project Management
KBR Online University
A.S. Electrical, Instrumentation Controls Technology
San Jacinto College, Pasadena, Tx
B.S. Business Administration
Methodist University, Fayetteville, NC
PROFESSIONAL AFFILIATIONS/CERTIFICATIONS
Instrument Society of America
Allen-Bradley PLC/VFD/HMI, MCC’s, PMS, Switchgear, Automation & Controls
Seimens PLC /VFD, Analyzers, Automation & Controls
GE PLC /VFD/HMI, MCC’s, 13.8 KV Transformers (Prolec), Switchgear
ABB Switchgear, Transformers, MCC’s (HV,MV,LV)
Schneider Switchgear, Transformers, MCC’s (HV,MV,LV), PLC
UL 508, NFPA, NEC, IEC, OSHA, HAE, HSE
UPS Power Distribution Systems (Cyberex, APC,Gutor )
Intools, TOSTR, Prolog, Documentum
Yokogawa/Seimens/Rosemount/Instrumentation/Analytical
Foundation Field Bus Instrumentation, Hart Smart Instrumentation
Thermon/Chromalox Heat Trace
Yokogawa DCS/Bailey DCS/Honeywell DCS/Delta V DCS
Windows Professional Applications
PSR & CCR (Dupont Management Systems)
Cathodic Protection System
Fire & Gas Systems/Sielte Security/Access/Intrusion Systems
SIS Instrumentation & Technology
Personal References
John Evans – JKC Site Manager – *****.****@***-**.***
John Rodenhauser-JKC Interface Manager – ***********.****@***-**.***
Ronnie Everett – JKC Deputy Site Manager – *******.******@***-**.***
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