Quality Assurance Engineering

Abhishek Sankarapu

actjkd@r.postjobfree.com 740-***-****

SUMMARY:

* ***** * *********** ****** professional in Design, Manufacturing, Safety, New product Development, Analysis & Quality Assurance.

Functional expertise in handling the project operations with key focus on bottom line profitability by ensuring optimal utilization of resources.

Maintaining best practice database which includes product design check list. DVP&R and DFMEA

Worked extensively in Fixture design, good knowledge in 5S, Kaizen, 6 sigma, Process Planning, Lean Manufacturing

Adept at managing design engineering operations involving design & development.

A keen performer with strong skills in taking process improvement and cost reduction initiatives and implementing quality systems for enhancing efficiency.

Proficient in setting priorities, develop a work schedule, monitor progress towards goals, and track details / data / information / activities.

An effective communicator with exceptional relationship management skills.

EDUCATION:

Masters of Science-Mechanical Engineering-2014-15

Lawrence Technological University, MI, USA

Bachelor of Technology - Mechanical Engineering-2005-09

Jawaharlal Nehru Technological University, India

SKILLS:

CAD Packages - Solidworks, CATIA V5 & AutoCAD, GD&T MS Office and Internet applications

AREAS OF EXPERTISE:

Essential Functions:

Provided support to quality engineering in the design development, market release and post market release, which includes product specifications, Risk assessment.

Investigation and review of customer complaints of them and ensuring the root cause investigations through corrective/preventive actions are robust

Provided technical support between Engineering, Production and Product Design departments as needed investigated quality concerns internally, at supplier and customer sites.

Initiated the corrective action team and is responsible for monitoring and implementing corrective and preventive actions

Establish and maintain the documentation of processes utilizing inside the shop floor

Represented quality assurance on product development teams, engineering change orders(ECO) and material review board(MRB)

Conducted safety training programs for all the employees and ensure safety aspects in all materials and to conduct periodical safety audits to ensure high standards of safety

Preparing of monthly HSE reports and to instruct and train concerned personnel in the handling and storage of materials.

To ensure availability of adequate fire extinguishers inside the factory premises and to ensure safety load calibrations for material handling equipment’s and other utilities.

Conduct emergency drills as prescribed by the manual and record the same. Coordination and facilitation of medical checkup of all employee with their analysis of the health status, Medical checkup of personal working in hazardous process complying to the legal requirement.

PROFESSIONAL EXPERIENCE:

November 2015 to till date

Xdin

Clients-Volvo & Draexlmaier

Design Engineer

Shouldering responsibilities pertaining to:

oDeveloping structure administration and change management for BMW X4 doors, IPs using CATIAV5 at Draexlmaier South Carolina

oCross functional teamwork involving Quality, Manufacturing & Project Management

oGood knowledge on Teamcentre, Enovia, Kola

oEnsuring regulatory compliance as per its regulations(FMVSS)

oMaintaining best practice database which includes product check list, DVP&R, DFMEA

oProvided solutions to problems with help of Designed Drawings and documents

oEngaging with customer technical personnel to help identify resolve and troubleshoot issues

oUse strong written and oral communication skills to explain complicated technical information to customers

oTeam with and assist other departments to resolve customer complaints problems and issues

October 2009 to December 2013

Involute Automation Private Limited, Hyderabad, India

Assistant Manager- Quality and Safety

Shouldering responsibilities pertaining to:

oDeveloping Bill of Materials(BOM) before its released for manufacturing

oResponsible for solving product quality issues and reduce warranty claims relating vehicle wiring

oWorked closely with the production unit leaders to stratify and eliminate quality issues on the plant floor

oEdited & Created 2D drawing for prototypes and Manufacturing of work holding equipment’s in CATIAV5

oEnsuring delivery of third party metric targets

oPlan, prioritize set goals and manage multiple projects in a technical and business environment

oConducting analysis of installed base and new product reliability using FMEA, Weibull Analysis and DFR tools.

oIdentifying Root Cause Corrective Actions (RCCAs), document them and ensure that they are implemented and tracked, eliminating underlying causes.

Certifications by OSHAcademy:

Introduction to OSH management

Effective accident investigation

Effective OSH committee operations

Hazard identification and control

Hazard communication program

Job hazard analysis

Personal Protective Equipment

Lockout tag out

Confined space safety

Electrical safety basics

Fall protection

Safety management system

Preventing workspace violence

Introduction to industrial hygiene

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