Engineer Design
Resume:
GANESHYAM.V
Mobile : +91-973*******
E-mail : *************@*****.***
Professional Summary
Working in HCL Technologies as a Lead Engineer.
Worked with Magna Design Technologies, worked for client MOOG CONTROLS (p) ltd in Bangalore as Mechanical Design Engineer.
Strong ability to create/read/interpret in job with proficiency in job preparing & detailing of components in conformance to pre-defined technical specifications.
Proficient in use of Unigraphics NX4, NX5&NX6 &NX7.5.
A dynamic professional with over 5 years of hands on Experience 3D/solid modeling and detailing of various Aerospace, Medical Devices and Tooling Industries.
Achievements and Important Projects
Successfully completed the Test Method Validation of Medical Devices (For Client) as part of FDA guidelines.
Successfully completed Test Method Validation as per the FDA Guidelines by working as a Team lead thereby handling an team and successfully accomplishing the given task.
Extensive experience in Medical Disposable products as per FDA regulations, ISO 13485, IE60601and ISO14971.
Extensive knowledge on Value Analysis and Value Engineering activities.
Prepared a design Manual which describes the designing of mechanical components of motor
Established a Manual describing the Stage Drawings of Mechanical Components of Motors.
Supported the Methods Team in Stage designing a series of High Torque Motor Components.
Successfully carried out the Design Analysis and Manufacturing of an Injection Moulding tool for Three Fuse Base Cover.
An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities. Possess a flexible & detail oriented attitude.
Experience
Organization Designation Duration
HCL Technologies Lead Engineer Apr/2014- Present
Magna Design Technologies (Deputation Moog Controls), Bangalore Design Engineer
Jan/2012 – Mar/2014
Lakshmi Designers, Bangalore Management Trainee (Design) Sep/2010 – Jun/2011
Bharat Bijlee Motors(p) ltd
Trainee Sales Engineer Aug/2007 Jan/2008
Projects Profile:
Project Name : Product Development Support for Medical Devices
Client
Role Lead Engineer
Organization HCL Technologies (Chennai)
Duration Apr/2014 -- Present
Team Size 5
Environment
(with skill versions) Software
Tools : Word and Excel
O/s: Unix, Windows XP.
Project Description
Product Development Support for Medical Devices.
Role: Plant Lead
• Analyze the customer requirement in Product Development Support of Medical Devices for Medical Devices Manufacturing Firm.
• Validation of the performed test methods for FDA requirement.
• Risk assessment of medical products using DFMEA, PFMEA techniques.
• Tolerance and Stack Up Analysis of Medical Devices
• Experience with designing, testing medical devices and capable of creating engineering rationales.
• Knowledge / experience on medical device design controls and MQMS process - ISO 13485.
• Demonstrated knowledge of sound design principles and practices.
• Demonstrated knowledge of risk management techniques.
• Familiar with working within formal design control processes.
• Experience with CAD Tool - Unigraphics.
• Proven record of interpersonal skills to handle client, Result oriented and self-driven.
Project Name : Design and Development of Servo Motor
Client Moog Controls (p) ltd
Role Design Engineer
Organization Magna Design Technologies (Bangalore)
Duration Mar/2012 -- Jun /2012
Team Size 2
Environment
(with skill versions) Software
Tools : Unigraphics NX7.5, AutoCad
O/s: Unix, Windows XP.
a) Project Description
Designing and Development of Servo Motors.
Role: Team member
• Analyze the customer requirement for the motor and collect the input for creating a Preliminary layout of the motor.
• Preliminary design of key components of motor by performing calculations such as calculation for minimum diameter of shaft, Calculation of critical speed of shaft, Stator and rotor shrink fit, Bearing life calculation, Magnet gluing strength, Glass fiber banding strength and Strength of mounting bolts.
• Conduct a DFMEA (Design Failure Mode and Effects Analysis) to evaluate the design
• Implement the results of DFMEA into the design and perform a detailed design of each component using FEA and calculations.
• Finalizing the design of the motor and performing the modeling and Drafting of the drawings.
• Applying Tolerance and Stack up Analysis.
• Preparing the Documentation for building the BOM of motor.
• Supporting the Production team during the manufacture of the motor.
Project Name: Designing Resover Housing for Aircraft Motor Assembly
Client Moog Controls, Bangalore
Role Design Engineer
Organization Magna Design Technologies Bangalore.
Duration Aug/2012-- Oct /2012
Team Size 3
Environment
(with skill versions) Software
Tools :- NX7.5, Autocad
O/s: Windows XP.
b) Project Description
• Selection of Proper Material for Resolver Housing.
• Calculation of Resolver Area to Accommodate Resolver
• Determining Critical dimensions of Resolver Housing for smooth seating of Resolver.
• Determining the correct GD&T to be applied to the Resolver Housing in order to maintain Dimensional Accuracy during Manufacture.
• Using NX7.5 Software for Part Modeling and Detailing of Resolver Housing.
• DFMEA done on the Resolver Housing
• Releasing the Main Drawing to Shop Floor for Manufacturing Part.
Project Name: Designing of Permanent Magnet for Servo Motors
Client Moog Controls, Bangalore
Role Design Engineer
Organization Magna Design Technologies (Bangalore), Bangalore.
Duration Jan/2013-- Feb /2013
Team Size 3
c) Project Description
• Determining the Proper Magnetic Material based on the Servo Motor Requirement
• Determining the Hysteresis Loop to determine the cycling of the magnetic material.
• Magnet Calculations to determine the magnetic length and pole area.
• Calculation of Flux Density.
• Force Calculations Performed to determine the attractive forces exerted by a magnet to a ferromagnetic material.
Project Name: 3 Fuse Base Cover for Transformer circuit
Client Tyco Electronics, Bangalore
Role Management Trainee
Organization Lakshmi Designers, Bangalore.
Duration Sept/2010--Jun/2011
Team Size 1
Environment
(with skill versions) Software
Tools :- Unigraphics NX4
O/s: Windows XP.
d) Project Description
Selection of Proper Plastic Material depending on the application.
Determination of Minimum Wall thickness of Core and Cavity Inserts.
Determination of Clamping Force.
Determination of Shot Capacity.
Determination of Plasticizing Capacity of the Machine.
Determination of No. of Cavities based on Clamping Force.
Design of Feeding System.
Design of Cooling System.
Plastic Flow Analysis is carried out on the Component.
Modeling of component using UG NX4 Software (Solid Modeling)
Drafting using UG NX4 for providing Dimension to the component
Designing of mold bases using UG NX4 mould wizard software.
Drafting and Detailing using UG NX4 and Autocadd software
Applying Tolerance and Stack up Analysis.
Carrying Out Tool Manufacturing, Assembly and Tryout.
Education
Degree University Year of Passing
M.Tech Mechanical (Tool Design) (Full Time) Visvesvaraya Technological University
Dec – 2011
(Distinction)
B.E. (Mechanical) Visvesvaraya Technological University July – 2007
Personal Details
Name Ganeshyam.V
Date of Birth 15 August 1984
Nationality Indian
Father Name B.Varadharajan
Email Id *************@*****.***
Contact Numbers Mobile +91-973*******
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