CHIRAYU MISTRY
Mobile: 009***********
Email: act3lv@r.postjobfree.com
Present Designation: Production Supervisor at Process Equipment Division, Zamil Steel, Dammam, Saudi Arabia
CAREER VISION
Aspiring for a challenging and growth oriented professional carrier in Management, leadership, Manufacturing operations, Project planning, Execution and quality assurance with an organization of repute.
PROFFESIONAL SYNOPSIS
Over 20 years of experience in the areas of:
Fabrication, Shop floor Planning & Quality Control/Assurance
Distinction of working in ASME approved and “U” stamp certified fabrication industries manufacturing Pressure Vessels, Heat Exchangers & Columns for Refineries, Petrochemical Plants, Fertilizer Plants & Chemical plants.
Knowledge of ASME CODE Sec VIII Div-I, Sec II Part A, C, Sec IX, Tema, PD5500
Ensuring compliance to quality standards,”U” stamp & maintaining all related documents.
CSWIP3.1, Level 2 in Penetrant Testing, Radiographic testing, QMS Internal Auditor.
Power User of SAP implementation team, involved in implementation of SAP- QM Module in Grasim Industries Ltd, Engineering & Development division.
Good exposure of critical material like Low alloy steel, Stainless steel, Clad material( SA516Gr.70+SS 304, SA387Gr.70+SS 304).
Equipment handled – CS up to Thk. 120mm, LAS up to Thk. 50mm, CLAD up to Thk. 40mm.
ORGANIZATIONAL EXPERIENCE
Zamil Steel – PED Prod. Supervisor 25/03/13 to till date
Grasim Industries Ltd., Nagda Dy.Manager – HOD QA/QC 01/08/09 to 18/03/13
Engineering & Development Division
Grasim Industries Ltd., Nagda Asst. Manager – QA/QC 12/08/06 to 30/07/09
Engineering & Development Division
TEMA India ltd Sr. Engineer – QA/QC 01/08/04 to 10/08/06
JORD Engineers India ltd Engineer 06/09/94 to 30/07/04
Details of Experience
(I)Zamil Steel – PED., Dammam, Saudi Arabia
ZPEC is one of the business units of Zamil steel holding, ZPEC has large capacity of with expertise in the field of manufacturing of pressure vessels, Oil / Gas separators, heat exchangers, columns & reactors.
Production Supervisor
Estimation of man hours.
Preparation and execution of shop schedule.
Evaluation and providing man power requirement with present project to be execute.
Reviewing and providing feedback for the offers from sub contractors.
Preparation of manufacturing sequence and procedures for the shop.
Minimizing re-work by evaluating and maintain re-work data
Supervise over 100 employees with full responsibility for interviewing, hiring and training of personnel.
Responsible for fabrication of light, medium and heavy equipments. CS up to thickness 120mm, Low alloy steel up to thickness 50mm and clad material (CS+SS & LAS+SS) up to thickness 40mm.
Manage manufacturing process to ensure product is delivered on time and under budgeted man hours while maintaining quality standards.
Plan and execute the production schedule including human and material resources.
Resolve employee relationship issues, evaluate conflicts and determine disciplinary actions.
Improve efficiency of production by migrating employees and equipment to maximize utilization.
Coordinate with vendors, suppliers and contractors to ensure delivery of key materials.
Ensure high customer satisfaction ratings, maintain production goals and reduce inventory carrying costs.
Training programs for new employees and ongoing projects to improve effectiveness of existing staff.
Co-ordination with Production planning, Engineering, Shipping, Pre Fabrication, Post Fabrication, Material Planning.
Oversee utilization of staff resources and migrate workers to key areas to optimize production.
(II)Grasim Industries Ltd., Nagda, India
1) Dy.Manager – HOD QA/QC 01/08/09to 18/03/13
Quality Control/Assurance.
Head of Department of Quality Control Department in Engineering & Development Division, Nagda.
Pre inspection Meeting with Customer & approved TPIA.
Level 2 in Penetrant Test, Radiographic Testing, Welding Inspector(ISNT), Ultrasonic Testing(Limited Certification) of NDT.
Approval and implementation of Quality Assurance plan for Shell and Tube type Heat Exchangers and Pressure Vessels and also obtaining Final approval from TPI/Client.
Preparation of documents as per Quality control Manual.
TDC approval of Indents.
Preparation and Approval of WPS/PQR and Welder Performance Test As per ASME.
Inspection of Raw materials and bought out items.
Stage wise and final Inspection as per specification, QAP and drawing.
Control and Co-ordination for testing of Raw material and production control tests - In house and out side Lab.
Ensuring adherence to quality standards of “U “stamp, its renewal of and maintaining all related documents (Inspection Test Plan, Weld Plan, Welders continuity Records, PWPS- WPS/PQR Material traceability, Inspection Records- Raw Material & Stages, Manufacturer’s Data Report, ECR& NCR Records, measuring Instruments Calibration Records etc).
Coordinating with Third Party Inspection Agencies (LRIS, BVIS, TUV, etc) for stage wise inspection of jobs under “U STAMP CERTIFICATION”.
2) Asst. Manager – QA/QC 12/08/06 to 30/07/09
Stage wise and final Inspection as per specification, QAP and drawing.
Inspection of Raw materials and bought out items.
Preparation of Quality Assurance Plan
Co-ordination with internal department such as Production, Purchase, Design and Stores to ensure effective Co-ordination of Projects.
Monitoring the progress of each job and performance of individuals to ensure the adherence to the approved schedules.
SAP Implementation (QM Module).
Power User of SAP implementation team.
Collection of data for uploading in Quality server and production server.
Testing of FSBP (Future State Business Process) prepared by consultant for implementing the new system for carrying out the business for the industry.
(III)TEMA India ltd – Ankleshwar, India
Sr. Engineer –QA/QC 01/08/04 to 10/08/06
Activities as above excluding of ASME ‘U’ Stamp
(IV)JORD Engineers India ltd
Engineer - Production 06/09/94 to 30/07/04
Supervision of production activities on shop floor
Planning and preparation of shift schedule
Handling working staff independently
Fabrication of Air cooled Heat Exchangers
Training of Operators for Fin tube Division
ACADEMIA
Diploma Maharaja sayajirao University Year 2003 61%
Mechanical Engineering
PERSONAL DETAILS
Date of Birth : 12th December 1975
Permanent Address : L-404, Ashoka Apartment, Behind Bhayli school. Bhayli, Vadodara Pin-391410
Language Proficiency : English, Hindi, Gujarati
Marital Status : Married.
Computer Skills
MS OFFICE, INTERNET, E MAIL, M.S.PROJECT, SAP (QM MODULE)
Present Salary
` 12,000 SAR per month
Salary Expected
` 17,000SAR per month
Joining Time
One Month.
CHIRAYU MISTRY