Machine Operator Injection Molding

DONNY CHURLY

** ******* *****, ******** ******* L6V 2E8

PHONE: 416-459-9556EMAIL: ******@*******.**

SUMMARY:

Remarkably talented technician with more than fifteen years experience in operation of injection molding machines in accordance with standard operating practices, while maintaining acceptable level of production.

SUMMARY OF QUALIFICATIONS

PLC experience on Engel with CC98/EC98, NessiTACT4, Husky with Polaris Hybrid an Electric, Kawaguchi KM80-KM800, Arburg with Selogica, MilicronMaximina series, Sumitomo and Demag

Deep knowledge engineering resins PA6, PA66, POM, Actel, Monoprene, Santoprenes, HDPE, LDPE, LLDPE many other types

Strong knowledge of auxillary equipment, thermolaters water/oil, Yushion, Ranager, Motoman, ABB and APTEX robotic systems and End of Arm Tooling

Knowledgeable on Hot and cold runner systems, valvegatting, thinwall molds, stackmolds, over molding, custom injection molds

Proficiency in the use of computers to search for information and generate production forms, SOP's using Microsoft office products 2003,2007,2010

PROFESSIONAL EXPERIENCE

Temp Agencies and Contract Positions

2010 – Present

Apppleone Recruitment, Temp work to setup various pulltrusion and extrusion lines for compnay called RM@

TSE Canada, Contract work to setup injection molding cell for the Cheverolet Volt production line at Rollstar Manufacturing

HCR Solutions, Assigned to various Magna locations through GTA as machine operator or setup technician for molding

Childrens Aid Society, Temporary dispatch work on volunteer basis in absense of drive Co – ordinator

Uni- Spray Nozzle Systems, Shift Supervisor weekends (Contract) Kitchener, ON

2009 – 2010

Assigned to work weekends overseeing crew five operators an provide technical support for production issues

Setup family tools which contained mechanical core mechanisms to produce various types of end caps and nozzle systems

Introduced new processes in respect to lean cycle times for optimum profitability

Completed hourly quality checks and documents specific datum’s inner and outer races along with fit and functional testing

Onsite tool maintenance complete tarred down rebuilds, horn pins, leaders pins, ejectors, retainer plates, sprue bushings, etc

Complete daily shift reports including time down time and scrap ratio percentages

Provided technical assistance during the week when required for setup and processing

ICL Containers ULC, Shift Supervisor Toronto, ON

2007 - 2009 (Full - Time)

Setup injection injection molds which produce various sized pails 3.1 - 21.5 and 4x4 stack cover tools

Effectively maintained molding department of seventeen molding machines, Milacron, Husky and Nessi max 750 tons

Install appropriate auxiliary equipment according to production tooling, conveyors, hot-stampers, flamers, logic seals when needed

Follow SOP's and process masters, startup and shut downs and supply first off samples for quality control

Do quality control checks on hourly basis, drop test, ring gauges and standard no - go gauges, check for core shift on wall stocks

Report any non - conformances to supervisor, complete secondary operations when required between setup and issues

GMAG INTERNATIONAL, Supervisor Mississauga, ON 2005 - 2007 (Full - Time)

Setup magnesium molds in Husky press maximum tonnage 1500 tons, start and shut down of equipment

Supply first off samples to quality control for CMM dimensional and functional testing

Complete hourly quality checks using calipers, gauges and shadow graphs along with XRAY

Maintain processes sheets and communication logs, attend meetings before and after shift to convey issues

Perform general maintenance on tooling and molding equipment Hydraulics,Electrical tooling tear downs and inspections

Maintained effective communication with management through phone, email or log books

Demonstrated ability to lead team production teams through mentoring, training, listening and leading by example

Hunjin International, Supervisor Plant Closure Markham, ON

2003 – 2005

ITW Deltar, Shift Supervisor (Lay-off) Concord, ON

2001- 2003

Akryl Industries, Setup Technician (Progressive move towards automotive) Toronto, ON

1999-2001

Haughs Products, Machine Operator Injection / Extrusion Brampton, ON

1993 - 1999 (Full – Time)

EDUCATION AND PROFESSIONAL TRAINING

1992 Ontario Secondary School, Ontario Secondary School Diploma

2007 Magna International, OSHA Regulations(180001) courses

2007 Magna Internation, Work Place Hazardous Material Safety Course

2008 Magna International, Yaskawamotoman DX100 operations and maintenance course

2015 Childrens Aid Sociiety Saint John's Ambulance CPR Training

2008 Magna International, Leadership management training courses

2008 Counterbalance and reach truck training, Clark Lift Trucks

2008 Trained and internally certified on QS9000, TS16469 and ISO9001 Quality standards

2008 Magna International, Trained on IS)140001 Environmental Policies

2007 Mold Master 1 Certification from Magna International

2016 Sheridian College, Operational Management Course ( Presently working on)

Volunteer Experience

1991 – Present Children’s Aid Society of Peel, Volunteer Relief

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