Robert Charles Mankowski

S**W***** Aud Mar Drive

Muskego, WI 53150

Home 414-***-**** Cell 414-***-****

Email – act1u3@r.postjobfree.com

Objective: To work in a challenging environment utilizing my experience and knowledge of electrical engineering, controls, and applications. Employment Background:

MGS Mfg. Grp.

W188 N11707 Maple Road

Germantown, WI 53022

UMS Engineering Manager

Aug. 2001 – March 2016

Design and implement systems for injection molding OEM equipment and automated assembly lines.

Developed injection molding second shot unit control system with both Slc500 and Control Logix platforms, and RSview 32 and RSview ME HMI interfaces. Developed a Servo rotary mold indexing system, utilizing a Rexroth positioning drive with an A-B ControlLogix Ethernet I/P program profile.

Designed an electric servo injection system, utilizing servo motors, and actuators. Manage/coordinate four mechanical and four electrical engineers in design, specification, procurement, implementation, and field service support efforts for the division. Aug. 2000 – Aug. 2001

Stoiber Electrical Company Inc.

12425 Knoll Rd

Elm Grove, WI

Project Manager/Electrical Engineer

Work with various industrial and commercial accounts to provide electrical engineering and design for construction, power distribution, and maintenance projects. Develop cost estimates, time schedules, sell solutions to customers, and manage personnel during project implementation.

You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) Jan. 1986 – Aug. 2000

Rockwell Automation/Allen-Bradley Industrial Controls Division 1201 South 2nd St. Milwaukee, WI 53204

Sr. Facilities Engineer Electrical – 1986-1993

Project Facilities Engineer Electrical – 1993-1997 Automation Engineering Supervisor – 1997-2000

While working in the facilities engineering department from 1986-1997 I was in charge of designing, programming, and overseeing the installation of various facility service based projects including power distribution, and controls. These included a centralized air compressor plant utilizing variable speed frequency drives on compressors controlled via a Slc500 for sequencing and loading. A 6400 ton central chiller facility utilizing (4) 1600 ton chillers and auxiliary equipment all controlled and coordinated with multiple Slc500s and an RsView MMI monitoring/control system. I was also the system administrator for the engineering department’s CAD system, which evolved from VMS, to Unix, and finally to Windows NT. During this time I had received three Innovation Awards for the work I had done on the CAD System, Chiller Plant, and application of the Proset Injection molding system in our plastic molding department. In 1997 I transferred into the Manufacturing Automation department which designed and built automated equipment for new and old product lines. While in this department I designed and programmed automated assembly and test equipment for the Micrologix 1500 and Micrologix 1200 production lines. These lines utilized robotic part handling, vision verification, barcode tracking, and laser marking cells. In 1998 I received the “Chairman’s Team Award” along with the others working on the MicroLogix 1500 product line for developing the product and manufacturing process in record time. Worked with marketing and sales personnel to tutor sales trainees in sales call techniques, and customer tours for product demonstrations.

June. 1981 – Jan., 1986

Charter Wire

114 North Jackson St. Milwaukee, WI 53201

Electrical Engineer/Supervisor

Responsible for the electrical maintenance, design and installation of new wire rolling mill lines. During this period I designed installations of cold rolling mill lines using solid-state DC motor drives, with a GE series 1 PLC control. Developed capital project schedules and budgets.

June 1972 – June 1981

Terminal Electric

1110 North 4th St. Milwaukee, WI 53201

June 1972 – June 1976 Apprentice Electrician

June 1976 – June 1981 Journeyman Electrician

You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) Education:

June 1966 – June 1970

Boy’s Technical High School Milwaukee, WI

Graduated with honors from the Electrical Trade program. Sept. 1970 – Jan. 1971, Sept. 1971 – June 1972

Milwaukee Area Technical College

Associate Degree course in electronics

June 1972 – June 1976

Milwaukee Joint Apprenticeship and Training Committee for the Electrical Industry Indentured Construction Electrician Apprentice

1981 – 1987 Milwaukee School of Engineering (Evening School) Various courses leading to an Electrical Engineering Technology Degree Military Service:

Feb 1971 – Feb 1977 - Honorable Discharge

USAF Reserves 440 TAW GBMF Milwaukee, WI

Jet Engine Mechanic

Misc:

Adjunct Instructor - Gateway Technical College – Racine Campus Introduction to Plcs, Intermediate Plc Programming Instructor – Milwaukee Joint Apprenticeship and Training Committee for the electrical industry. Basic, Intermediate & Advanced Plc programming MRA Principles of Leadership Excellence Spring 2015 You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) Areas of Experience:

Power Distribution

Substation installation and maintenance to 15kv

Motor control center configurations 460v 3ph and 4160v 3ph Power system monitoring and data collection – AB Power Monitor System AC & DC Motor Control

Variable speed frequency drives, Single and Three phase up to 1200HP DC Drives up to 500HP

Solid State reduced voltage starters, low and medium voltage. Full voltage and Star-Delta Starters

Motion Control

Rockwell Ultra3000, Ultra500, and Kinetix6000 servo systems Mitsubishi

Programmable Logic Controllers

AB Plc2, Plc5, ControLogix, FlexLogix, CompactLogix AB Slc100, Slc150, Slc500

AB MicroLogix Family 1000,1200,1500

AB SoftLogix Controller/ControlPak HMI

AB RSLogix Family Software

AB/MicroScan Bar Code Readers

Vision Platforms

AB CVIM, CVIMC, and CVIM2 Vision Systems

Operator Interface

AB Dataliner Message Display Systems

AB MessageView Display Platform

AB DTAM, DTAM Plus, & DTAM Micro Systems

AB Panelview 500, 600, 900, 1000, 1200 Platforms & Software. AB RSView32 and RSview ME,SE HMI Software

Computer Skills

WindowsNT4.0 Client/Server Administration

Novel, TCP/IP, Ethernet Networking

Unix System Administration

Visual Basic, Visual Basic.net

Pascal

C, C+

Microsoft Office Products

Project Management

Team member of projects over 15 million dollars.

Managed projects up 1 million dollars.

Coordinated contractors and vendors during construction process. Worked with project management software, gant charts, and critical pathing software. Sales and Marketing

Worked with sales distributors in training on A-B products and applications. Tutored sales trainees on correct sales call practices. Participated in seminars demonstrating applications of control solutions. Tours to prospective customers to highlight product application and interaction. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com) Accomplishments:

While working at Charter Wire, I designed and installed a four draw, three mill rolling line. Utilizing Reliance DC follower drives and a GE plc to coordinate system control and interlocking. Enabled the product to be run at 2-3 times the rate of the existing lines.

Rockwell Automation/Allen-Bradley

While in the Facilities Engineering department:

1. I implemented and managed the engineering CAD system, which took the department of 25 engineers from drafting boards to the computer environment. This included selecting, justifying, procuring, and installing both the hardware and software platforms. Networking the workstations with a fileserver system. Training the users on both the hardware and software platforms. Customizing the CAD software for our application. I received an Innovation Award for this effort.

2. I worked with the development people on the Proset Injection Molding system to retrofit eight molding machines with this new control system being developed by A-B. We used these presses for prototyping the hardware and software that would later become a product offering. I received a second Innovation Award for this project.

3. I designed and implemented a 6400ton central chiller plant for the Milwaukee manufacturing facility. This included sizing and configuration of the motor control centers utilizing soft start controllers and frequency drives. Medium voltage 1200hp reduced voltage starters for the chiller equipment. Installing Plc control systems to monitor and control the chillers and support equipment thru remote I/O interfaces, with operator interface panels for control. Determine and implement P&ID control functions between chillers and support equipment. Develop a HMI data collection system, which monitored and controlled the system from multiple locations over the plant Ethernet network. I received my third Innovation Award for this project. While in the Automation Engineering department:

1. Developed a central Air Compressor plant using three 200hp centrifugal compressors with Variable frequency drives controlled by a Plc to coordinate sequencing and loading of the system to provide plant production air at a 1- 2psi deviation, with energy conservation in mind. This system became a marketing tool for the compressor manufacturer to offer this option on their equipment.

2. Developed the automated in-line test system for the MicroLogix 1500 product family. Implemented the in-line product test, download, heat up, and final functional test systems using Ethernet based Plcs that would track each unit though the manufacturing, vision inspection, and packaging processes. We received the Chairman’s Team Award for this project. 3. Developed the automated in-line test system for the MicroLogix 1200 product family. Implemented the robotic part handling, in-line product test, download, heat up, final functional test, and Laser marking systems using a Soft Plc based system that would track each unit though the manufacturing, marking, vision inspection, and packaging processes. You created this PDF from an application that is not licensed to print to novaPDF printer (http://www.novapdf.com)

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