Six Sigma Engineer

Mahathi Sandur

**** ******* ******, #****, ********* MI 513-***-**** *************@*****.***

EDUCATION

M.Engg, Mechanical Engineering(Design & Manufacturing), current GPA 3.8 University of Cincinnati, OH, May’16 B.Engg in Automobile Engineering, GPA:4.0, Gold Medallist, Osmania University, India, May2014 SKILLS

Lean Manufacturing/Six Sigma

SolidWorks/ CATIA V5/Pro-E/ANSYS

CalTerm

MS Excel/ Minitab/ SAS

MS Project/ Gantt/ PERT/ CPM/ Pareto

MS Power Point/ OneNote

Certification: Six Sigma Green Belt by American Society for Quality certified Professor, UC WORK EXPERIENCE

Cummins Emission Solutions, Pune, India Product Design Engineer June 2014 – current

CAD Modeling and drafting of components of the airless Urea Doser systems. Optimized Dosing unit design for better spray and thermal stability.

Was responsible for DFMEA, GD&T and DVP&R of the components along with Validation team members.

Benchmarking study for new product releases in Airless Urea Dosers Technology and designed specifications for next gen UL Dosers.

Awarded Star Employee in Six Sigma Symposium.

Cummins India Limited, Pune, India Laboratory Operations Engineer

Scheduling and organizing experiments for various departments (design, analysis, testing etc.)

Test data analysis and report writing, suggested techniques to reduce error and improve reliability of test results and components.

Measurement System Analysis of the equipment in the laboratory. Recalibrated Shaker table, Thermal cycle testing machine and pressure release valve test set up. Reduced errors by 18% in readings and improved std deviation.

Awarded Best research for work on non-conventional NOx and PM reduction technologies. Simpsons & Company, Hyderabad, India Intern May 2012 Assembly and disassembly of three and six cylinder diesel engines, servicing and refurbishing of old engines. Renault Dealership, Hyderabad, India Intern Jan 2013-Feb 2013 Learned technical know-how and after sales and services of Renault vehicles. Had the opportunity to work with hands on servicing the vehicles.

PROJECTS AND RESEARCH PAPER

Development of experimental test rig of active suspension for a quarter car model.

Test rig developed using the principles of walking beam mechanism, feedback control loops, linear pneumatic servo mathematical model. Developed MATLAB simulation for studying the time and frequency response of the system to various input displacements.

BAJA SAE INDIA 2014 Vice-Captain, Design Team Head May 2013- Feb 2014

Co-led a team of 25 members, managed finances and procurement of the material for the fabrication of All Terrain Vehicle. Led team design of Roll-cage, analyzed various loading conditions, and iteratively improved the design. Used differential finite element attribution method to evaluate various stress zones and distributions around critical joints, welds and bends. SAENIS EFFICYCLE 2012 Jul 2012- Oct 2012

A tricycle fabrication project with recumbent seating and electric drive powered by a 10hp BLDC motor. Modelled the trike in SolidWorks. Did structural and modal analysis in ANSYS Mechanical APDL. Extra-curricular Achievements:

Finalist HULT Prize-2016

Finalist at HULT Prize 2016 Urban Impact finals at Boston in March, 2016. Manufacturing Team member Hyperloop 2016

Working as manufacturing team member for fabrication of POD, concept based on Magnetic Levitation. Focussed on quality standards in fabrication and six sigma achievements. Research Paper: Simulation of Roll-cage of an All-Terrain Vehicle Attributing Differential Finite Element International Journal for Scientific Research, Mechanical and Civil Engineering chapter, April 2014 Studied the attributions of 2 node, 3 node pipe and elbow elements on design and analysis of an ATV rollcage and validated using previous literature study in ANSYS. RELEVANT COURSEWORK

Six Sigma Lean Manufacturing Design of Experiments Advanced Design for Manufacturing Production Planning and Control Reliability Engineering Supply Chain Management Quality Control CAD CAM Vehicle Body Engineering Operations Research Production Technology Metrology & Instrumentation

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