Warren Lynch
Cypress, TX 77429
US
Phone: Home: 281-***-**** Cell: 832-***-****
**********@*******.***
I am looking for an Organization that’s progressive in its Visions and Goals where I can apply my skills and experience.
Versatile goal oriented manager with over sixteen years experience in manufacturing management. Experience in Start-up situations, expertise in planning, implementing and managing teams that meet and exceed identified goals. Excellent communicator with experience in multiple manufacturing disciplines, demonstrated ability to work effectively in a dynamic environment.
Skills
Plant start ups
I directed the start up of a new site including moving all equipment the setting up of that equipment and the hiring and training of all personnel.
Multi-level BOMs and Capitol Justification
As materials manager, draftsman, and Quality engineer I have had to work closely with BOM's and the cost impact of them.
Product Line Management
I was product Line manager for General foods and Westinghouse. Products ranging from Kool Whip, Gravy Train Dog food to high tech equipment for the Government, electronic circuit boards for A-wacs, F-16’s and remote systems for coastal patrols.
Medium volume assembly experience in a complex manufacturing environment:
While at Alpha Circuits I managed the assembly process for electronic circuit boards (contract mfg) Lots from 1 to 20,000
Make-to-order, custom, or prototype product manufacturing
Five years at Alpha circuits, we prototyped many of the products, test market and roll out volumes.
A strong background in Safety, OSHA
As Product line mgr, Superintendent, Manufacturing manager and plant manager I have led the way in Safety which is the #1 principle in establish any manufacturing facility. I have taken and passed the "STOP" program at two Company assignments. I reduced the TRIR for one company by 200%
Professional Experience
Trelleborg Offshore
Logistics Manager 02/01/2015- 11/13/2015
Participated with the Team to implement an inventory/process
control Bar coding system.
Operations Supervisor 11/17/2014 – 02/01/2015
RTI International Metals/RTI Extrusion INC.
Materials and Inventory Manager 02/01/2012 – 05/05/2014
Developed and implemented a Cycle count program,
resulting in the reduction of quarterly inventories to an annual inventory.
Production Manger 08/19/2009 – 02/01/2012
Re-organized the production team structure
Developed and implemented a new performance program
Reduced the rework required by 80%
Quietflex Manufacturing
Plant Manager Scranton, PA Operation: 6/01/2008 to 2/09/2009
Start-up new facility
Hired staff
Moved inventory and equipment into new location
Began operations 7/15/2008
Quietflex Manufacturing
Plant Manager Florida Operation: 02/14/2008 to 6/01/2008
Increased Thru-put from 50K ft/Mo to 70K
Improved on time delivery f 65% to 98%
Quietflex Manufacturing
Manufacturing Superintendent: 1/01/2007 to 2/14/2008
Reduced accidents from 19/year to 3
Increased productivity 30%
Managed crew reductions and pay rate reductions with no
Employee morale concerns.
Quietflex Manufacturing
Materials/Inventory Manager: 11/01/05 to 1/01/2007.
Reduced Inventory dollars from 10mm to 6.5mm
Quietflex Manufacturing
Quality Engineer and Extrusion Dept Manager: 1/01/2005 to 11/01/2005
Managed Quality Dept until Manager was replaced
Quietflex Manufacturing
Production Supervisor 08/14/2003 to 1/01/2005 Flexible duct manufacturing and Fiber Glass insulation.
Responsible for manufacturing group making Fiber Glass insulation.
Part of startup team for a new 10.2 million-dollar Insulation Line
Currently involved in Green belt project to reduce downtime and increase
Equipment utilization from 85% to 95%.
Alpha Circuits, Inc.
Manufacturing Manager 01/04/1999 to 07/2/2003 Contract Electronics Manufacturing
Responsible for printed circuit board, mechanical, and systems assembly. Responsibilities included test and inspection departments. Organized the Quality system and implemented ISO.
Baker Atlas, Division of Baker Hughes
Production Supervisor 1996- to 1998 Surface / Subsurface Manufacturing
Responsible for printed circuit board, mechanical and hydraulics assembly.
Reduced turn over from 60+% to less than 10%, while increasing quality first time yield to 95%.
Phelps Tool and Die, Houston, Texas
Supervisor 1995- 1996
Responsible for managing the second shift assembling computer chassis’s on 5 lines. Trained two shift supervisors.
Established the weekend shift and trained two more supervisors.
Westinghouse Corporation, College Station, Texas
Product Line Manager - 1985- 1995
Responsible for 3 shift printed circuit board operation building DOD electronics
Production Line Supervisor - 1984-1985
As supervisor developed the process flow for printed circuit board assembly.
Increased output by over 200%
General Foods Corporation
Plant Technical Assistant - Topeka, Ks. 1977-1984
Assistant to the manufacturing manager, responsible for all new product and or process development and testing.
Supervisor - 1972-1977 Topeka, Ks.
Responsible for one shift producing multiple food products
Production Foreman: -Lafayette, In. 1971-1972
Responsible for one Line producing multiple food products.
Draftsman - Lafayette, In. 1970-1971
Provided drawings for equipment layout for new facility.
Education
BS in Business Administration
Additional Training/skills:
Green Belt
ISO certified Auditor
Total Quality Management