Engineer Engineering
Resume:
DHANANJAY AGLAWE
SENIOR PIPING SPECIALIST
Email : ***************@*****.***
Skype ID : aglawedhananjay81.
Mobile : +1-226-***-****
Passport No : K4322498 Valid till 22 June 2022
Experience : 11 years (Senior Piping Engineer( EPC) Engineering and consultancy Design companies)
Current Employer : JGC Corporation.
Previous Employers : 1. Worleyparsons resource and energy. 2. Toyo global engineers.
3. Chemtex global engineers.
Joining Period : 1 Month (Can be shorten)
Interview : If required I can come for physical interview. Canada Visa : Permanent Residence of Canada
EMPLOYEMENT HISTORY
JGC Corporation Singapore Senior piping engineer, from March 2014 to till date (1.7 Years)
WORLEYPARSONS ENGINEERING as Senior piping engineer, from September 2011 to March 2014 (2.6 Years)
TOYO GLOBAL ENGINEERING CORPORATION, Senior piping Engineer, From Februrary 2008 to September 2011 (3.6 years)
CHEMTEX GLOBAL ENGINEERING. Piping Engineer from June 2005 to December 2007 (2.5 years)
FORBESMARSHALL ENGINEERING AND CONSULTANCY, Piping design engineer from June 2001 to August 2002 (1.2 years) SUMMURY OF PROFESSIONAL EXPERIENCE :
Worked as a senior piping engineer in for Refinery, Oil, Gas, Chemical, Petrochemical, brown field, green field, offshore Revamp project. Willing to relocate and work in a reputed company, contributing effectively to the success of the organization. Good knowledge on relevant international codes, standards such as Canadian Code CSA, ASME B31.1, B31.3, B31.4 and section V111 B31.8, API, ASTM, ANSI, BS and Industrial practices and regulations of piping systems. Work on site during shut down. Carried out activities of site verification of Isometrics, tiein points, temporary support required during demolition of piping systems and stress support check. Extensive hands on experience to carryout piping stress analysis using CAESAR-II software, work on PDMS 3D environment, Familiar with PDS. As a principal design engineer primarily be responsible for supervising engineering efforts on multiple projects and coordinating with project engineer to define work share scope, budgets & schedules. Establishing work processes with Departmental head to ensure compliance with Quality requirements. Participating as required in project schedule review meetings. Establishing other discipline interface requirements and generate need list to support the control level schedules. Reviewing work plans with leads to meet progress targets and schedule requirements. Tracking progress of activities and to monitor team productivity using these plans. Keeping the task force informed on the project developments and decisions affecting their work areas and to share discussions with primeoffice/Client. Ensuring proper change management system implementation in terms of effort, hours, Schedule and material impacts Performing peer reviews & QCC checks, participating in Model reviews and prime office and Client comments on deliverables and implementing remedial measures as necessary. Ensure all documentation within the scope of his responsibility is prepared, checked, reviewed and approved and completed in time in accordance with the Discipline Working Instructions and Project Quality Plan. worked as a Design Engineer involving piping layout, pipe stress calculation, pipe thickness, branch & reinforcing calculations according to ASME B31.1, B31.3, B31.4, B31.8, pipe saddle calculations, nozzle reinforcing calculation. In addition possess piping design engineering technical experience
& in-depth knowledge, Development of Overall Plot plan, Plot plan, Equipment layouts - Piping layouts, Isometrics, Stress Analysis, Materials, Support Design, Piping MTO handling and control for the project. Conversant with 3D platforms such as SP3D,PDS PDMS and should have good knowledge on various statutory codes. Field experience work on client sites. EDUCATION
• Post Graduate Diploma in piping design engineering from VIT College, Pune with Distinction, 2006.
• Bachelor of Mechanical Engineering from GS Moze College of Engineering, Pune University, 2005.
• Diploma in Mechanical Engineering from MSBTE, Mumbai with Distinction,2001.
DETAILS OF PROFESSIONAL EXPERIENCE :
JGC CORPORATION SINGAPORE
BROWN FIELD (REVAMP) OF RCC UNIT OF REFINERY
(CLIENT – SRC, SINGAPORE REFINERING COMPANY).
(DESIGN CONSULTANT – JGC CORPORATION SINGAPORE)
1. Preparation of hours estimation of piping including stress, Material, Layout and 3D Administrator, Study complete ITB, scope of work, Preparation of delivery list, hour estimatation against each deliverable. Meeting and discussion with client for finalization of hours allotment. Kickoff meeting with clients.
2. Complete execution of RCC unit of refinery from start to end of design, Joint site survey with client, planning new piping, demolition of piping and platforms around regenerator, reactor. Identification of tie-in points. Preparation of site survey reports.
3. Presentation on piping detail scope of work, areas of concerns, project execution strategy. 3D Modell review with client. Cordination and regular meeting with other deciplines, Project Managers and client. 4. Working as lead engineer with team of 12 people includes AutoCAD designers, SP3D Modelers, Checkers, stress engineers, Material engineer, and SP3D administrator.
5. Review of Piping design basis, material specifications, stress design basis. Interdisciplinary coordination. Preparation of dummy BQ for estimation of piping contractor.
6. Work on preparation of plot plan, overall plot plan, deliverable list, Demolition and construction layouts and isometrics. 7. Site verification of Isometrics, piping layouts, framing piping support location and design, fixing the routing of piping, piping assemblies, control station, tie in points etc.
8. Preparation, checking and review of piping layouts, Isometric, Bill of quantity, Bill of material, MTO, Requisitions and specifications for pipe,flanges,fittings,valves and specialties. Technical bid analysis and vendor data review for piping items.
9. Review of 3D model for Residual catalyst cracker unit of refinery with client and decide the platform requirement and nozzle orientations. 10. Modification in existing plot plan, Overall plot plan and key plan. 11. Review of stress specifications with wind and seismic requirements, deciding the basis of critical lines, special supports like spring supports. 12. Preparation of layout and design of new domehead of catalyst reactor with platforms arrangement, nozzles orientation, manhole arrangement and silencer layout design with stress analysis of silencer lines. 13. Participate in PIDS review, Hazop review and technical review of all documents with client and licenser.
14. Markup on site and Prepare As built documentation. Work on site during shutdown and construction phase of project. Preparation of field change drawings.
WORLEYPARSONS ENGINEERING :
EXPANSION (BROWN FIELD FEED) OF COMPRESSED DEGASSING STATION PLANT OF SAHIL FIELD DEVELOPMENT (CLIENT – ADCO, ABUDHABI, UAE).
(DESIGN CONSULTANT – WORLEYPARSONS ENGINEERING)
1. Preparation of hours estimation of piping including stress, Material, Layout and 3D Administrator, Study complete ITB, scope of work, Preparation of delivery list, hour estimatation against each deliverable. Meeting and discussion with client for finalization of hours allotment. Kickoff meeting with clients.
2. Worked as lead engineer with team of 15 people, AutoCAD designers, PDS Modellers, Checkers, stress engineers, Material engineer, and PDS administrator.
3. Preparation of PDS model design area drawing with creation of Model in PDS with defined design areas for all discipline like civil, electrical, Instrumentation, piping using project execution philosophy.
4. Preparation and modification of Plot plan based on site survey reports. Arrangements of pump house area, tank area, Multiphase flow meter area, Platforms for PSVs, New Rack Area including flare headers. Modification and pipe routine in existing CDS plant areas. 5. Complete study of PIDS and planning of process, utility, flare, PSVs, Underground piping. AOC drain line, Pump Lines, tank Lines etc. 6. Based on piping and plot plan arrangement frame the requirement of structure like racks, supports and beams. Providing inputs drawings to structure regarding piping loads, moments and support locations. 7. Preparation of tie-in sketches. Study the type of tie-in and location of tie-in in the existing CDS plant.
8. Preparation of MTO using PDS extraction and framing with requirements.
9. Preparation of piping support standard.
10. Extraction and checking of Piping GA using PDS. 11. Preparation of MR and Datasheets for valves.
12. Piping stress analysis of all five system using Caesar 11. Preparation of nozzle report, displacement summary, restraint summary, natural frequency, Equipment nozzle load, Stress Isometrics with node marking.
13. Conduct 30, 60 and 90% model review using Naviswork and resolution of all tags, Conduct joint review with clients and ensure model completeness.
14. Prepare model review closeout reports with resolution of each tag raised along with snapshots.
15. Framing and preparation of civil information of piping along with loads. 16. Coordination with discipline civil, electrical, instrumentation, mechanical and freezing the 3Dmodel.
17. Participate in PIDS review, Hazop review and technical review of all documents with client and licenser.
FIXED OFFSHORE PLATFORM (CLIENT – QATAR PETROLIUM, DOHA QATAR). 1. Worked as engineer, study the site survey reports. 2. Prepare sketches of modification required by client in plant. 3. Preparation of demolition and construction piping layout drawings. 4. Preparation of valve list, Tie in schedule, complete MTO, Tie-in sketches.
5. Preparation of Isometrics, checking reviewing, updating of support tags and mark up of piping stress analysis.
6. Worked on valve datasheets Gate, globe, check, Double bleed and block valves, Material requisitions for piping items,fittings,valves. EXPANSION (BROWN FEILD) OF MANIFOLD TERMINAL (CLIENT – KINDERMORGON, EDMONTON, CANADA).
1. Worked as piping lead engineer with team of 20 people includes designers, modeler, stress engineers, material and draughtsman. 2. Worked on setup of 3d model.
3. Preparation of Model design area drawing with creation of Model with defined design areas for all discipline like civil, electrical, Instrumentation, piping using project execution philosophy. 4. Study and development of plot plan for Manifold, Metering, Pump, Rack and existing Manifold Areas. Arrangement and analysis of 5 Nos of 800 HP Booster pumps.
5. Preparation and review of Piping Material specification. 6. Preparation of piping civil information to civil along with loads and moments.
7. Extraction of isometrics, Piping layouts.
8. Coordination with civil, electrical,process,project and other departments.
9. Study routine and development of Model for Manifold,metering,Rack and Tank Areas.
10. Clash check with other models and resolution of clash check. 11. Checking of Isometric, Piping layouts.
EXPANSION OF EQUATE REFINERY AND PETROCHEMICAL COMPLEX (CLIENT – EQUATE PETROLIUM, KUWAIT).
1. Worked as piping lead engineer with team of 10 people includes designers, modeler, stress engineers, material and draughtsman. 2. Preparation of plot plan, Modification of overall plotplan. 3. Preparation of study Piping layout for Process area, Pump area, Rack area.
4. Preparation of demolition and construction piping layout for complete plant. Modification in existing layouts.
5. Preparation of demolition and construction Isometrics for complete plant.
6. Preparation of tiein sketches for tiein points from existing equate refinery plant.
7. Inter deciplines checks of all the documents of civil, electrical,instrumentations, processs,
8. Preparation of MTO for Pipes, flanges, fittings, valves and specialities items.
9. Meeting with clients, drawings reviews and discussions. 10. Participate in PIDS review, Hazop review and technical review of all documents with client and licenser.
TOYO GLOBAL ENGINEERING :
AMMONIA UREA PLANT ( CLIENT – MITTAL ENERGY, PARADEEP). 1. Work as area engineer for Ammonia storage unit. 2. Preparation of Piping layout drawings
3. Preparation of MTO.
4. Preparation of Isometrics.
5. Preparation of valve datasheets, Material specifications. 6. Piping study and review of Documents.
7. Interdecipline check of documents.
SULPHUR RECOVERY PLANT ( CLIENT – IOCL, PARADEEP REFINERY ) 1. Piping study using PIDS,
2. Worked on MTo Processing after dump come ups from PDS. 3. MTO processing from dump file to BM sheets using software Pspec and TopBM Checking of MTO.
4. MTO checking for jacket lines and updation of MTO in Excel format. 5. Worked on Isometric checking Using PIDS, piping Material specifications, Instrument hookups, piping layouts, Navis work 3D model.
6. Preparation of 3D model review reports with tags resolution under lead engineer instruction.
7. Checking of piping layouts, Isometrics, Bill of material and BQ of piping.
8. Vendor drawing review of piping components like tanks, pumps, coloumns, exchangers, all types of valves and special components like steam trap, strainers.
9. Work on areas SRU (sulphur recovery unit), TGTU (Tail gas treatment unit), SWS(Sour water system).
PARADEEP REFINERY PLANT ( CLIENT – IOCL, PARADEEP REFINERY ) 1. Worked as piping design engineer.
2. Worked on 3D modeling. Review of piping routing and feasibility. 3. Worked on MTO, clash check and resolution of clashes. 4. Worked on Isometric checking Using PIDS, piping Material specifications, Instrument hookups, piping layouts, Navis work 3D model, support standard.
5. Work on detail activites of BM checking reviewing with Isometrics. 6. Participate in 3D model review, generation of list for review tags of client comments and agreement.
7. Resolution of 3D model tags and settlement with other departments.
8. Preparation of 3D model review reports with tags resolution under lead engineer instruction.
9. Checking of piping layouts, Isometrics, Bill of material and BQ of piping.
10. Vendor drawing review of piping components like tanks, pumps, coloumns, exchangers, all types of valves and special components like steam trap, strainers.
NAPTHA CRACKER PLANT ( CLIENT – IOCL, PANIPAT )
1. Work on special piping support design and drafting. 2. Study the stress Isometric and stress report, Identification of type of pipe support. Study pipe routing and support location using Navis work model. Work out elevations and accordingly develop sketches for special supports. Civil check for validity of pipe support for forces and displacements.
3. Preparation of special supports of Can type springs supports, hanger type spring support, saddle supports and all special supports.
4. Study of civil structure and planning of piping support on pipe rack.
5. Worked on Isometric checking Using PIDS, piping Material specifications, Instrument hookups, piping layouts, Navis work 3D model, stress isometrics.
6. Worked on MTo Processing after dump come ups from PDS. MTO processing from dump file to BM sheets using software Pspec and TopBM.
7. MTO checking using PIDS, Isometrics, MTO description checking using PMS. Filling check list for isometrics, preparation of check prints and updation in 3D model.
8. Vendor data review of Gate valves, Globe valves, check valve etc Using MR and datasheets and deviation list.
CHEMTEX GLOBAL ENGINEERING :
POLYSTER PLANT (CLIENT – NHR, TATARASTAN, RUSSAI).
(Polyster project : Areas – central processing building of 5 story with UFPP(Verticle exchanger),chippers, hopper, PTA bin, jacketed lines of oligemer, polyster and slurry, pumps, piping and tanks. HTF (Thermic fluid area) Thermic fluid heaters, chip silos area, Tank farm area (6 glycol tanks of MEG, DEG, TEG(Tri ethlyne glycol), HTF tank. Total 1500 lines. Manhours Alloted for piping department : 40000.
(Polyster plant )
1. Work as lead engineer with team of 10 persons including stress engineers, designers, Cad team and material engineers. 2. Preparation of Piping design basis, layout design basis, jacket design basis, deliverable list,hold list, tie in list,valve list. 3. Complete study and ID check of Process, Mechanical, structural, instrumentation,electrical drawings and documents. 4. Preparation of plotplan including CP(central processing building) area, HTF(Thermic fluid heater) Area, Chipsilos area, tank farm area, Pump house areas, Interconnecting Rack, truck loading and unloading bay.
5. Preparation of Equipment layout using PID study, Mechanical datasheets, Arrangement of equipments on each floor level of Process plant.
6. Preparation of Interconnection piping study layouts for freezing the rack dimensions.
7. Preparation of Isometrics for stress analysis of critical lines. 8. Preparation of Piping layouts for detail design. 9. Preparation of piping support standard and sketches for special supports Like spring supports, hanger supports, Validate supports for loads from structures department.
10. Preparation of MTO for pipe,flange,fittings, gasket and bolts,valves,Piping special items likes strainers, traps, couplings, hoses, hose couplings.
11. Drawing review with clients and discussions.
FORBESMARSHALL ENGINEERING :
TEXTILE PLANT (CLIENT – SUMMER INDIA TEXTILE,TAMILNADU, INDIA).
(Textile project : Contain package type boiler, Thermic fluid heater, Beninger mercerisers unit, Pretreatment range unit, Boiler house, Thermic fluid heater area, compressor house, Complete piperack arrangement inside plant with ISBL and OSBL.)
1. Worked as piping engineer
2. Detail study of plant boiler house, compressor house, piperack design of whole plant, thermic fluid heater, steam piping, process piping arrangements,utilities lines.
3. Preparation of plotplan, collection of inputs like civil survey report. Discussion with civil, mechanical and other departments. 4. Preparation of site survey report, study of tiein type and location. Site survey with measurement and planning of units. 5. Preparation of piping layouts, Isometrics, MTO, Bill of quantity, Bill of material.
6. Review and discussion with clients and process licencer. 7. Support design and preparation of support standard. 8. Preparation of Piping material specification.
9. Review of vendor drawings and commenting.
10. Inter deciplines checks of documents and drawings of other departments.
11. Cordination with project team on manhours and progress reporting. Preparation of weekly progress reports. 12. Key role in drawings reviews with clients, operation and construction team.
13. Work as centre point for piping stress, material and design team.
RESPONSIBILITIES :
• Preparation of Plot plan, Equipment layouts, piping GAD, Design basis. Piping study with PIDS. Equipment planning, Feed, bidding and Detailing of projects.
• Modell review with clients and handling a team of 20-30 Persons, designers, Modellers, chekers, Piping stress and material engineer.
• Worked as piping stress engineer parallely using ceasar 11, flange leak calculation, modeling and analysis of critical lines, preparing stress critical line list, spring data sheet, support sketches,stress design basis,analysis and supporting of tank,steam, pump,coloumn,exchanger, PSV lines, rack lines, flare line,seismic,wind analysis.
• Working as lead engineer on project start to end. Cordination with projects, civil, process, Mechanical, Electrical, Instumentation departments. Manhours estimation.
• Worked on stress critical Isometrics and resolving stress needs in layouts. Providing suitable loads to civil engineering and structural load and beam and bracing requirement as per piping supports.
• Support design, Special support design, Smart plant Model Review. Preparing civil information.UDL loading, clash check, review clash report and resolving clashes with
Agreement of other departments.
• Pump piping, exchanger piping, rack piping,anchor bay location underground piping, tank piping, piping material specifications.
• Isometrics checking, MTO, vendor data checking, Id checks.
• Vendor data checking of all equipments, valves and piping inline elements.
• Good Knowledge of CSA, API, ASTM,ASME,ANSI and BS Codes. Vendor drawings checking using these codes.
• Worked on proposals costing for all piping items, preparing Isometrics, MTO and costing.
• Worked on Manhours estimation of the proposals.
• Preparation of Purchase Requisition, Material Requisition and vendor deviation list for pipe, fittings, special items. ITP (Inspection testing plan)
• Worked as MTO coordinator.Preparation of datasheet for special items like strainers,hoses,all valves, BarTee, Traps, hose coupling, fabricated elbows and jacketed items.
• Technical Bid Evaluation. Discussions with vendor,Deviation list, QAP, selection of vendor on technical terms.
• MTO for Underground,Aboveground, BM sheets for whole MTO.SUPPORT MTO. Work as MTO coordinator.
• Preparation and checking of piping Material specification, Valve data sheets.
• Vendor dwg checking using standard e.g API, BS, ASME and ASTM Standards.
• Experience of detailing activities of oil and gas project.
• Worked on 3D software PDMS.ww
• Modell review using navis work.
MANHOURS ESTIMATION AND PROPOSAL WORK WITH COSTING OF PIPING ELEMENTS: 1. Man-hours estimation for expansion of Stafford refinery plant, Canada. 2. Man-hours estimation for CO2 recovery plant, KIGC, Kuwait. 3. Man- hours estimation for MAERSK OIL Kazakhstan, Solid handling Unit. 4. Proposal of Delayed cooker unit paradeep, Indian oil Orissa, India. 5. Proposal of Ammonia Urea plant, Bhatinda, India 6. Proposal of sterine butane rubber plant, Bhatinda, India. 7. Proposal of refinery plant, FCC and PRU unit.
8. Manhours estimates for RCC expansion project of SRC Singapore. COMPUTER AWARNESS AND KNOWLEDGE :
• Engineering packages : AutoCAD,SOLIDWORKS,IDEAS, PDMS,NAVISWORK,SPR REVIEW,NAVIS WORK
SIMULATE,PDS,SP3D,CAESAR 11.
• Application packages : MS Word, MS Excel, Powerpoint. PERSONAL DETAILS :
• Contact No : +1-226-***-****
• Date of Birth : 20 june 1981
• Gender : Male
• Marital Status : Married
• Languages Known : English, Hindi & Marathi
• Contact Address : Apt 507; 498 Queens Avenue N6B 3K9 DECLARATION
• I hereby declare that above information stated by me is true in best of knowledge and belief.
DHANANJAY ADINATH AGLAWE
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