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Production Manager

Location:
Coimbatore, Tamil Nadu, India
Posted:
December 24, 2015

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Resume:

T.SEETHARAMAN **,Vanjiamman Nagar

Udayampalayam

Chinnavedampatti Po.

Coimbatore – 641 049

Mobile No. - 956-***-****

E-Mail: acswir@r.postjobfree.com

Production Manager

A Competent Manager having 19 years of rich experience in Manufacturing, handled union employees with good exposure in Wind turbine manufacturing, Press shop operation, Maintenance, Heat Treatment, Motors, Pumps, Assembly operations, Injection molding and Rubber reclaim with knowledge in SAP.

Professional Exposure

1) Present Organization : M/s. GRP LTD, Perundurai

(Manufacturers of Reclaim Rubber for Tube & Tyre Industries)

Position : Deputy Manager – Production

Reporting to : General Manager

Period : From June 2014 to till date

2) Previous Organization : M/s. LAKSHMI LIFE SCIENCES LTD

(Manufacturers of Plastic Components for ATM machines)

Position : Deputy Manager – Manufacturing

Reporting to : General Manager

Period : From July 2012 to May 2014

2) Previous Organization : M/s. SE ELECTRICALS LTD (Unit of SUZLON)

(Manufacturers of 2.1MW 50 & 60Hz Generators for Wind Turbines)

Position : Deputy Manager – Production

Reporting to : Plant Head

Period : From Oct 2010 to Jun 2012

3) M/s. MAHEE ENGINEERING PVT. LTD, (Unit of Mahendra Pumps) Coimbatore

(Manufacturers of Submersible, Jet & Monoblock Pumps, Motors, Engine driven Pumps-PDC/GDC & Compressors)

Position : Manager – Manufacturing (Unit 1 & 2)

Reporting to : Managing Director

Period : From June 2008 to Sep 2010

4) M/s. L.G.BALAKRISHNAN & BROS LTD, Coimbatore

(Manufacturers of leading ROLON Branded Automobile and Industrial Chains & Sprockets)

Position : Engineer – Production & PPC

Reporting to : Manager - Production

Period : From June 1995 to May 2008

Domain Expertise

In Kanban, JIT, FIFO Techniques

In Lean Manufacturing

Knowledge in Arc & MIG welding

Sound knowledge in Core building and Assembly operations of Wind Turbine Generators

Expertise in VTL machining

Green belt in Six-Sigma

Knowledge in TPM

In SAP – PP Module

Core-Team member in SAP-PP module during Implementation

In 5’S

In Progressive Tools, Compound Tools and Conventional Tools and Dies

Good Interpersonal Skills and Organizational Management

In Foundry process

In Cycle time study

Good Knowledge in Centre less Grinding, Shot blasting & Assembly machines

Knowledge in Heat treatment process like Thro-hardening & Case carburizing

Profile & Responsibilities

Responsible for meeting out management objectives as well as departmental objectives

Responsible for Core shop & Assembly operations of Wind Turbine Generators

Job involves Man, Material and resource planning against marketing requirement

Job involves to helping out to identify root cause analysis and taking CAPA if customer

Complaint arise

CIP and Cost reduction activities in the form of KAIZEN’s and thro SGA’s

Initiating 5’S discipline throughout the shop floor

Developing PDC and GDC components for engine driven pumps

Responsible for achieving Productivity to meet out the market demands

Responsible for optimum utilization of machineries & resources

Responsible for inventory management, ABC grouping of materials & inventory Control

Reducing field failures

Responsible for Controlling the Expenses with in norms

Reducing Tools, Consumables consumption

Identify areas of Waste Reduction, Elimination of waste streams in manufacturing process

Performance & Achievements

Productivity increased by 40% by imparting technical training and imparting Total Employee Involvement, which increased profit by 3.6 Crores / Annum

New Product developed for customer M/s. RIETER which increased turnover by 5 Crores

POKAYOKE done in Rotor core building to avoid shifting of laminations

Welding mask introduced in Stator welding with frame to avoid winding failure

Meter introduced for measuring Grease filling in DE & NDE bearings

Unnecessary movement of Stator & Rotor for Finecoat painting reduced from 30mins to 5mins by

layout change

Cycle time in rod cutting reduced from 4min to 30secs per cut

Cost reduction & Quality improvement projects done at foundry

Multi head drilling introduced for pump components

By analyzing the process single Assembly line converted as double

Introducing plastic materials(Replet,HDPE,Norile) in pumps

Modifications done in patterns & moulding boxes to avoid shift in castings &

Ease of machining in CNC

Pump Assembly line modified to accommodate more varieties

Introduced Automated strapping machine for packing

Improved Productivity from 500 units to 650 units per emp. by introducing line assembly & proper planning

SMED concept implemented in Blanking shop

KAIZEN implemented in Punching shop

By taking Six Sigma projects

- In-house rejections reduced from 3.2 % to 2.00 % (Sigma level improved from 4σ to 4.2σ)

- OEE Improved from 60 % - 65 %

Additional Knowledge

Domain knowledge about SAP on Application side

Involved in implementation of SAP in PP module

Involved in preparation of material codes for Material master, Routing creation, BOM creation

Knowledge in Computer operating, MS Office 2007, Hardware & AUTOCAD

Educational Qualification

Bachelor of Mechanical Engineering from Govt. college of technology in Apr‘2012

Diploma in Mechanical Engineering from Board of Technical Education in Apr’1994

Attended the following training Program

oLead Edge

oCommitment to Excellence

oAchieving Excellence through TQM

oLean Manufacturing

oDesign for Manufacturability

oEnergy Efficiency Improvement in Engineering Sector

oCost Reduction Strategies in Manufacturing via Toyota Productivity System

oIndustrial Safety

oTrain the Trainer

oPersonality development

o5’s, POKE-YOKE the error prevention

oLeadership skills

oSix Sigma Green belt

oCommunication skills

Personal Information

Name : T.SEETHARAMAN

Father’s Name : C.Thiruvenkatasamy

Gender : Male

Marital Status : Married

Date of Birth : 25.06.1976

Age : 39 yrs.

Mother Tongue : Telugu

Languages Known : Tamil, English, and Hindi

Present CTC : Rs. 4 Lacs / Annum

Expected CTC : Rs. 5.50 Lacs /Annum

Declaration

I hereby declare that the above mentioned details are true to the best of my knowledge.

Yours truly,

(T.SEETHARAMAN)



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