*** *. ******* **.

Metamora, IL *****

573-***-****

acsuzk@r.postjobfree.com

Robb C. Bong

Experience

May 2015 thru present OQI International Morton, IL

Quality Engineer

Managed PPAP process for client submissions.

Developed APQP and Continuous Improvement programs for client company.

Trained Quality Engineers in APQP process, Gage System analysis, and development of Process Failure Mode and Effects Analysis (FMEA)

Reviewed/ audited Quality Management Systems for ISO audit readiness..

November 2014 – March 2015 Caterpillar Inc. Mossville, IL Technology Specialist

Developed new non-metallic components for existing and new product development.

Completed resolution of existing field problems for off highway tire sensors.

Led cost reduction projects with alternate and approved suppliers.

March 2009 – October 2014 Caterpillar Inc Boonville, MO

Quality Manager

Manage all facets of Quality System, Root Cause Analysis, and achieved Value Stream Certification, Quality Management System Compliance, and met facility DPM goals, past four years.

Conduct Root Cause Corrective Action analysis to solve Quality and Safety issues.

Managed Continuous Improvement, Design/ Process FMEA, APQP, and PPAP programs for facility.

Implemented SAP Quality Module and developed In-coming sampling plan methodology for use in Mach 1 system.

Achieved Customer Acceptance Validation Certification and Contamination Control 5 Star rating for facility.

Supervised six CPS Green Belts, one Document Coordinator, one Lab Technician, and one Quality Supervisor with additional 5 direct reports.

2006 - 2009 Caterpillar Inc Boonville, MO

6 Sigma Black Belt/ CPS Black Belt

Managed 6 Sigma project for development and installation of equipment to meet EPA Clean Air regulations for Hazardous Air Pollution mitigation.

Led 6 Sigma project for design, purchase and installation of 5 stage Washer and Paint line. Integrated robotic systems to improve material handling and automated paint operations. Led project to reduce scrap, improve quality and productivity of Track Seal components. Results were eight fold increase in quality level, 92% reduction in scrap, and reduction of past due levels to zero.

Led Value Stream Transformations and Rapid Improvement Workshop projects to improve Safety, Quality, Velocity and Cost in support of Caterpillar Production System initiatives.

Purchasing selection and development of suppliers to improve quality, delivery and lowest cost.

1998 – 2006 High Performance Rubber Boonville, MO

Process Engineer Implemented production improvements within HPMP Suspension Pads, Mounts, End sheets, Rubber Processing, and Clean & Coat teams.

Managed Capital Projects within HPMP teams for procurement of new tooling, equipment, and production/ quality related projects.

Developed Production Procedures and Quality test documentation for production teams.

Served as subject matter expert for Clean & Coat and Rubber Processing teams for mixing, compounding, and material replacement issues.

1990 – 1997 Specialty Products Manufacturing Peoria, IL

Process Engineer

Developed new rubber compounds and products from initial concept through production start up for hose, friction material and molded rubber components.

Managed Rubber Processing facility for production, maintenance, quality and shipping operations.

Assisted with start-up of focus facility rubber processing area, including machine installation, development of compound mixing procedures, and training of new production associates.

1982 – 1989

Lab Engineer/ Technician Chemical Products Development Peoria, IL

Developed and validated new rubber compounds for applications on new and existing CAT products to meet quality and cost targets.

Assisted with development projects on rubber end sheets, mounting systems, suspension pads, low pressure hydraulic hose, and Mobile Trac Systems.

Education

1974–1978 Bradley University Peoria, IL

Dual major – Chemistry/ Biology

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