Project Inspection

JITENDRA MORADIYA

Nationality : Indian

Date of birth : 7th Dec 1981

Languages Known : English, Hindi & Gujarati

Email ID : *****.*******@*****.***

Contact No : +91-992*******

Passport : G2931339 (Valid Till 09.05.2017)

EDUCATIONAL QUALIFICATION

Diploma In Mechanical Engineering.

PROFESSIONEL QUALIFICATON

ASNT level-II in UT, RT & MT

EXPERIENCE: 10 + YEARS

Employer: VCS Quality Services Pvt. Ltd. (Formerly Velosi Certification Services (I) Pvt. Ltd.) From Oct’ 07

Working with VCS Quality Services Pvt. Ltd. (Formerly Velosi Certification Services (I) Pvt. Ltd.) a Third Party Inspection Agency of repute providing Engineering Consultancy, Third Party Inspection and Expediting Services to Petrochemical, Oil & Gas, and Engineering Industries.

Carried out inspection of various clients as follows:

Inspections of 30” LSAW pipes confirming to API 5L X 70 PSL 2 at Man Industries, Anjar for Gujarat State Petronet Ltd, Bharuch Jamnagar Pipeline Project – 25 kms.

Inspection of 24” & 36” HSAW pipes confirming to API X 70, PSL-2 at M/s Ratnamani Metal and Tubes Limited for GAIL BNPL project.

Inspection of 6” OD, 12” OD, ERW pipes 3LPE coating at M/s Ratnamani Metal and Tubes Limited & M/s Maharashtra Seamless limited for GAIL Inventory creation project.

Inspection of 30” x 9.80 mm WT HSAW pipes confirming to API X 70, PSL-2 at Welspun Anjar for TCPL project.

Inspections of 30” HSAW pipes confirming to API 5L X 70 PSL 2 at PSL Ltd for Gujarat State Petronet Ltd, Bharuch Jamnagar Pipeline Project – 190 kms.

Inspection of 30” HSAW to API 5L X 70 PSL 2 at Jindal Saw Ltd., Samaghogha for Gujarat State Petronet Ltd, Bharuch Jamnagar Pipeline Project – 77 Km.

Inspections of 36" HSAW line pipe of different thickness confirming to API 5L x 70 for Trans-Canada at Welspun Anjar for KXL project.(Size: 36" OD X 14.50mm WT- 249, 501 ft, 36" OD X 15.70mm WT- 122,183 ft, 36" OD X 19.00mm WT- 29,189 ft, 36" OD X 11.81mm WT- 112,429 ft,36" OD X 11.81mm WT-149,710 & 36" OD X 13.08mm WT-13,144 ft )

Inspections of 30" & 36" line pipe of different thickness confirming to API 5L x 70 for Trans-Canada at Welspun Anjar for ANR project.(Size: 36" OD X 12.70mm WT-5000 ft,30" OD X 12.70mm WT-20000 ft. )

Inspection of Line Pipe and 3LPE coating of 34” of Different thickness confirming to API 5L X-70 at Welspun Anjar for PERU LNG Project- 269 kms.

Inspection of HSAW line pipe of 24” confirming to ISO 3183-3 Grade L 415 for Petroleum Development Oman at PSL Limited for Yibel to Al-Huwaisah pipe line project.

Inspection & Expediting of Pressure Safety Valves (PSV) 1” X 2”, ANSI 300 # RF SERRETED at M/s Sebim Valves India Pvt. Ltd., Halol, Gujarat for Indian oil patrons Pvt. Ltd.

Inspection of flanges size varies from inch to 16 inch at Echjay Industries Private Limited, Rajkot.

Inspection of 48” HSAW pipes API X 70, & API X 80, PSL-2 at PSL Varsana for Dahej Vijaipur phase-II – 419 kms & 199 kms.

Inspection of 16” x 8.7 MM WT & 16”x 6.4MM WT HSAW pipes API X 70, PSL-2 at Ratnamani Anjar for Dadri Bawana Nangal pipeline Project – 40 kms.

Inspection of ERW pipes with 3LPE coating for 06” x 6.4 mm WT API 5L X42M PSL2 at Ratnamani Metals and Tubes Ltd for M/s GAIL GAS Ltd (City Gas Distribution) – 25 kms.

Inspection of ERW pipes with 3LPE coating for 16” x 6.4/8.7 mm WT API 5L X70 PSL2 at Ratnamani Metals and Tubes Ltd for M/s GAIL GAS Ltd (City Gas Distribution) –40kms.

Inspection of HR Coils conforming to API 5L X-80 at Benxi, China for Client: GAIL (India) Ltd. Project: KKMRPL Project.

Inspection of CNG CASCADE 3000 Water capacity (Mobile) X Diameter 267 X 75.0 Ltr. X 40 Cylinders. Working Pressure 255 Kg/cm2 (Max) for City Gas Distribution Project, Client: M/s. Gail Gas Ltd.

Inspection of ERW pipes conforming API 5L X-52M PSL 2 with 3LPE coating at M/s welspun Corp limited, Anjar for Client: M/s Gujarat State Petronet Ltd.- 10 km.

Inspection of ERW pipes conforming API 5L X-52M PSL 2 at M/s Surya Roshni Limited, bhahadurgarh for Client: M/s Gujarat State Petronet Ltd – 22 km

Inspection of LSAW pipes confirming API 5L X-70 PSL 2 with 3LPE coating at M/s Jindal Saw Limited, Samaghogha, for Client: MCCOPL Project: SEAOPC Project - 293 kms.

Inspections of 30" LSAW line pipe of different thickness confirming to API 5L x 70 for Trans-Canada at Welspun Anjar for Terminal Pipe & Hydrotest header pipe project.(Size: 36" OD X 0.875’ WT(X70)- 2,084 Ft, 42" OD X 0.500’ WT- 4,399 Ft, 30" OD X 0.375’WT- 11,698 Ft(Grade B), 36" OD X 0.375’ WT(Grade B)- 1,629 Ft).

Inspection of 20” & 24” LSAW pipes API 5L Gr. B PSL 1/L245 at Welspun Anjar for RAMSIS Engineering – Tatweer Project.

Inspection of 16",20" & 24" 3LPE Coating & Internal Coating for Client Horizon Jebel Ali Terminals Ltd at Ratnamani Metal and Tubes Limited (Project Flacon).

Inspections of 36" HSAW line pipe with FBE/DFBE Coating of different thickness confirming to API 5L x 70 for Trans-Canada at Welspun Anjar for Tamazunchale Extension Pipeline project.(Size: 36" OD X 10.0mm WT- 64,815 Mtr, 36" OD X 12.0mm WT- 38,822 Mtr, 36" OD X 14.40mm WT- 8,932 Mtr).

Inspections of 3LPE coating of 24”OD X 8.7mm Wt X70M HSAW & 12”OD X 8.4mm Wt X70Mpipes at M/s PSL Ltd for Auraiya-Jagdishpur Pipeline ( M/s GAIL (INDIA) LIMITED)– 49 kms.

Inspection of24”OD X 15.9 mm Wt Hot induction bend at PSL Ltd for Auraiya-Jagdishpur Pipeline (M/s GAIL (INDIA) LIMITED).

Inspections of 30" LSAW line pipe of different thickness confirming to API 5L x 70 for Trans-Canada at Welspun Anjar for TCPL Topolobampo- El Encino Pipeline project. (Size: 30" OD X 10.8mm WT(X70) - 231,575 Mtr, 30" OD X 13.0mm WT- 23,250 Mtr (X70) & 30" OD X 12.5mmWT- 21,750 Mtr(X70).

Inspections of 24" HSAW line pipe of different thickness confirming to API 5L x 70 for Trans-Canada at Welspun Anjar for TCPL El Oro-Mazatlan Pipeline project. (Size: 24" OD X 8.7mm WT(X70) - 163,025 Mtr, 24" OD X 10.4mm WT- 20,025 Mtr (X70) & 24" OD X 12.5mmWT- 20,025 Mtr(X70).

Inspections of 16" ERW line pipe of different thickness confirming to API 5L x 70 for M/s Reliance Gas Pipeline Limited at Welspun Anjar for Shahdol – Phulpur Gas Pipeline project. (Size: 16" OD X 7.0mm WT(X70) – 95,000 Mtr, 16" OD X 7.4mm WT- 132,000 Mtr (X70), 16" OD X 8.8mmWT- 76,000 Mtr(X70) & 16" OD X 11.1mmWT- 4,000 Mtr(X70).

Job Specification:

Review of raw material Mill Test Certificates.

Approval of Quality Assurance Plan / Inspection test Plan.

Witness of PQR, Review of WPS for SAW and SMAW welding process.

Witness of welder’s performance qualification.

Monitoring and checking of the welding electrodes batch No, and AWS classifications, specifications of the welding electrodes / filler wire.

Witnessing of all Mechanical and chemical tests as per customer specification.

Random Witnessing and continuous monitoring of NDT tests like Auto UT, Manual UT, MPT & PT.

Radiography film Review.

Random witness of hydro test.

Final visual & dimensional inspection.

Review of final QA / QC dossier & Issue of Inspection release note to the vendor

Job Specification 3LPE Coating

Inspection – Review, Testing of Coating Raw Materials & Inspection of Storage area for – Fusion Bond Epoxy, Adhesive, Polyethylene, Chromic Acid, Phosphoric Acid & Grits.

Inspection of Raw material Testing for

a)Epoxy Powder (Gel time, Cure time, Moisture content, Thermal characteristics (Tg1, Tg2, and H)).

b)ADHESIVE (Melt flow rate, Specific gravity, Vicat softening point).

c)POLYETHLENE (Melt flow rate, Specific gravity, Vicat softening point, Moisture content & Oxidation induction time).

d)ABRASIVE GRIT (Vial Test).

e)Storage of Raw Material

Visual Inspection of received bare pipe surfaces.

Inspection of pipes & coating material in process – Pre-coating Temperature of Pipes and recording of ambient conditions.

Inspection of pipes in abrasive blasting stages – Degree of Cleanliness, Surface roughness profile, Degree of dust, Elapsed time after blasting to commencement of the pre coating, Salt contamination test (After 2nd blasting).

Inspection of Chemical Pre-treatment i.e Phosphoric acid treatments followed by DI water wash, DI- Water testing, Chromate application, Phosphoric solution strength and Chromate solution strength

Inspection of pipes & coating material in process – Pre-coating Temperature of Pipes, Temperature of Adhesive, PE.

Online inspection of testing of coated pipes – overall thickness and holiday test of coated pipes.

Inspection of cutback of coated pipes.

Off line inspection of test samples of coated pipes – indentation, peel test, % elongation at break, Cathodic Disbondment, residual magnetism, repaired pipes.

Visual inspection of Coated Pipes, Thickness of Coated Epoxy, Adhesive & Polyethylene.

Job Specification Internal Epoxy Coating

Review of Coating Raw Materials Test Certificates

Visual Inspection of received bare pipe surface, ambient temperature, relative humidity & dew point.

Inspection of pipes by abrasive blasting for – Surface cleanliness, Surface roughness, Surface profile and Surface imperfections.

Inspection of application of coating i.e Wet paint (mixed) viscosity and temperature & application of epoxy paint.

Online Inspection & testing on coated pipes for Wet film thickness.

Offline testing & inspection on coated pipes for Dry film thickness, appearance and Continuity.

Offline testing & inspection on coated panels/glass slides for Adhesion test, Bichholz hardness, Bend test, Cure test & porosity (pinhole) test, Resistance to neutral salt spray, Resistance to artificial ageing, Resistance to gas pressure variations, Resistance to chemicals, Resistance to hydraulic blistering.

Inspection of pipes for visual, dry film thickness, cutback length, repair coating, codification of pipe and marking.

Inspection of Calibration of Instruments i.e. Calibration / Verification of equipments.

Inspection of handling, transportation and Storage of coated pipes.

Review of final QA / QC dossier & Issue of Inspection release note to the vendor.

Jan 2002 to Oct 2007:

Worked as a “Production Supervisor” with HYDRIL-JINDAL INTERNATIONAL PVT.LTD. From December 2005 to July 2007.

Worked as an “Asst Inspector (QC)” with “PRECI-MAX”ROLLERS from February 2004 to May 2005.

Worked as “Junior Technician” with DECO-LIGHT CERAMICS LTD from June 2003 to January 2004.

Worked as “QC Inspector” with Energy Control Pvt. Ltd. from January 2002 to May 2003.

Job Specification:

oProduct Audit

oKnowledge of API 5CT, API 5B, ISO 9001:2000.

oComplete Training of ISO 9001:2000 from HJIPL

oDaily, Weekly, Quarterly Inspection Report

oMonthly Rejection Analysis

oCalibration of gauges & instruments

oTraining to all QC inspectors

oCo-ordinate with TPI activities.

oWorkshop Practical with all types of Conventional and CNC Machines.

oDocument Control for Gauges, Instrument, Drawings, Work Instruction

oInspection of all stage, Process Improvements & Vendor Developments.

oInspection of Roller’s.

oISO 9001:2000 Related Documentation.

oProcess Control through SPC.

oOperating Round-pak 115-Mitutoyo (Roundness Tester Machine)

oOperating of RA-400-Mitutoyo (Roughness Tester machine)

oAll type Inspection Process Which is use for Manufacturing of Roller Bearing (Hardness ins. Roller’s Shape after Grinding, Roller’s Shape after Lapping etc…)

Downlaod CV from :jitenmoradia.wix.com/resume

oInspection of machine parts

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