Management Maintenance

Mobile: +91-903*******

E-mail: ****.****@*****.***

OBJECTIVE

To work in a progressive organization that incorporates varied spectrums of work & diversity, this endows consistency, competency & expertise in professional as well as social spheres, enabling collective excellence and technical growth, personal fulfillment with welcome attitude for new ideas and concepts to enhance the overall growth of the organization.

EDUCATION

Bachelor of Engineering in Mechanical. 2010

Chaitanya Bharathi Institute of Technology, Osmania University

Percentage – 63

Intermediate (+2) from Narayan Jr. College 2006

Percentage – 91.5

SSC from Shivaji Vidya Peeth School 2004

Percentage – 77.8

EXPERIENCE

Assistant Manager - Engineering, Projects, Process & Utility July-2010 – Present

SABMiller India

5 Years’ Experience in Projects, O&M of Utility Process Maintenance.

Presently handling Areas – Brewery Water Management, Process Projects as well as O&M, Asset Care Lead, Implementing Autonomous maintenance for equipment’s & strictly following M Way (WCM) Practices in day to day work.

Responsibilities

Developing the full scale project network from concept stage to commissioning and handover of the project, managing the plan, schedule and timelines.

Facilitating the definition of project goals, objectives, scope, milestones and deliverables

Ensuring project risks are assessed, managed and mitigated as part of the total network

Defining project tasks and resource requirements with the project leader and team

Tracking project deliverables using appropriate tools and reporting progress

Ensuring standard project management systems are used to plan, monitor and review project execution with the relevant KPI’s

Coaching the cross functional project team on best practice project management

Project evaluation, assessment and communication of results

Communicating to senior leadership, issues that may impede success, delay timelines or create resource conflicts.

First person responsible for Maintenance, Asset care, Spare part management for

1.5MHL brew house, Fermentation and Filtration. (South East Asia’s Largest Brewery)

Implement capital investment projects for new processing lines

Asset care planner

Coordinate design between product, packaging and process

Maintaining and updating of Process control charts, and root cause analysis

Maintenance plan creation, Maintenance order creation, Creating Equipment Master, Preventive Maintenance Plan - PM/Checklist Scheduling & its Compliance, Document Management.

Design/ modify equipment (incl. safety and quality aspects) and estimate construction costs; supervise technical commissioning and evaluate new equipment

Review concept for industrialization projects: basic process and equipment design and procurement (e.g., safety, feasibility and costs)

Manage relationship with external service providers (time scheduling and controlling of

Resource planning)

Manage all the preventive and corrective action within maintenance and utilities

Lead the initial process definition and then work with external suppliers to develop detailed design and construction grade design package

Ensure technical correctness of the work done internally or externally

Deliver projects within cost, schedule, safety and quality targets.

Organize / perform relevant trials, tests and analysis for process design, installation, product and operational qualification

Process development and equipment adaptation as part of the product development

AREAS OF EXPERTISE:

Planning, erection & commissioning for various equipment’s and machinery.

Effective drive for creation & implementation of improvement ideas.

Implementing M way& 5S systems.

Conversant with condition monitoring techniques such as vibration analysis, etc.

effectuating predictive, preventive & breakdown maintenance schedules of plant assets; conducting periodic checks to ensure performance of various equipment’s.

Major shut down costing, planning & execution within time frame in safe manner.

Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team.

PROJECTS handled:

Installation of Vapor Absorption Machine in place of Electrical chillers to reduce the

Co2 emissions, meeting the SAB Miller’s global goal.

Erection and Commissioning of Mash Filter

Key Areas SUMMARY

Seasoned Professional with years widespread & hands on experience in Mechanical Maintenance, Project, and Process Enhancement.

heading a team of 40 associates.

was First Person responsible for Operation and Maintenance of Refrigeration, Compressed air system, Co2 Recovery plant and Second person Responsible for Water treatment plant (Soft water & DA) and Boiler.

Handled 18TPH FBC Boiler maintenance

Well versed with the concepts of handling various pumps ( centrifugal pumps, reciprocating, diaphragm, gear pump, etc.), pipe lines ( steam, gas,, slurry, etc.), gear boxes, blowers, conveyors, heat exchangers, dosing pump, beer filter, milling machine and other various rotary and stationary machineries.

facilitating the reliable and robust maintenance and achieving higher availability

Ability to take cross functional responsibility and an effective team player

excellent relationship management, analytical and negotiation skills with deftness in swiftly ramping production and maintenance operations

Establishing and maintaining effective work relationships within the department, the Corporation and the community; and maintaining the professional competence, knowledge and skill necessary for the satisfactory performance of all assigned responsibilities

Responsible for cost, quality, reliability and safety for the entire water management plants across the 1.5 MHL brewery.

Responsible for energy management, water and sustainable development and safety practices in the 1.5 MHL manufacturing location. Established companywide safety management practices, measurement templates and benchmarks. Rolled out a 3 year strategy to meet global sustainable development targets.

Responsible for developing and implementing asset care strategy across the engineering functions

Train and develop Executives and associates in the MWay practices, Root cause analysis, Safety, Sustainability, 5S, Team work, Focused Improvement practices and Project management.

Rolling out and implementing water and Energy map for the brewery.

Overlooking the statutory approvals for the Engineering dept.

Career Snapshot : Started my professional career as an Engineering Trainee with SABMiller India Ltd, I have had diversified experience of 5 years working with SABMiller India involving exposure into various streams of Utility and Process operations – Maintenance, Environment Health & Safety, Asset Care, Statutory, Sustainable development, Project Management, WCM practices & delivery .

Specialties: Startups Leadership, Project Management, Maintenance, Automation & process Control, Environment Health & Safety ( EHS ), Continuous Improvement Initiatives viz : WCM, MWAY, FI, Change Management, Engineering& development, Quality Assurance, Resource Management, Project Erection & Commissioning 8.Shutdown Management 9. Maintenance Planning& Execution

Projects Handled:

Installation of Vapor Absorption Machine in place of Electrical chillers to reduce the

Co2 emissions, meeting the SAB Miller’s global goal.

Enhancement of Malt Handling system

Replacement of DM plant with RO plant, Enhancement of Recycle water plant, and Zero liquid discharge project - WIP

Installation of sewage treatment plant

Installation of new anaerobic and revamping of old anaerobic reactor.

Installation of Reject treatment plant

Enhancement of Wort Cooling system

Enhancement of Co2 recovery plant

Erection and Commissioning of Mash Filter in place of Lauter Tun

Improvement of Co2 recovery from 1.1kg/hl to 3.1 Kg/hl.

Installation of VFD on Ammonia screw compressor there by reducing the power consumption under low loads.

Hot well cold well fusion, thereby reducing the power consumption of Ref plant by

1440 kwh/day.

Commissioned Progressive cavity (Positive displacement) pump for Spent Malt transfer there by eliminating the usage of compressed air.

Installation of Economizer on FBC boiler to improve its efficiency.

Integration of Glycol and DX ammonia system there by eliminating the running of 2nd screw compressor in medium and low loads.

Skills:

1. Strong team player

2. Good people management skills to manage project team members & contractors

3. Conduct qualitative and quantitative analysis (risk assessment) and validation

4. Embraces Change

5. Result and problem oriented

6. Good ability to drive new ideas and to manage projects

7. Able to work under pressure

8. Flexibility

PERSONAL DETAILS

DOB : 11.07.1988

Sex : Male

Marital status : Unmarried Nationality : Indian

Address : H No 11-1351/1, Road no 4a, Margadarshi Colony, R.K Puram, Dilshuknagar, Hyderabad-500035.

Languages known : English, Hindi, Telugu (to speak, read & write)

(ANIL PALUSA)

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