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Project Power Plant

Location:
Kazakhstan
Posted:
December 05, 2015

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Resume:

Page * of *

Adinarayana Malavathu

E-Mail : ******@*****.***

Mobile : +7-777******* (Khazakistan)-ON

+91-994******* (India)-OFF

D.O.B : 15-08-1987

Passport No : M5482742

Languages : English, Hindi, Tamil and Telugu.

Driving : Valid Driving license from Saudi Arabia

POSITION : ASNT NDT LEVEL III / ADV.NDT INSPECTOR

FIELD OF EXPERIENCE

Having “ 6 + “ experience as NDT LEVEL III / Advanced UT inspector for the new construction and in service inspection (plant inspection) of Petrochemical, Refineries, LNG plant, power Plant, Chemical Plant, Fertilizer projects etc and worked at both ONSHORE &OFFSHORE facilities. SUMMARY OF CAREER PROFILE

Having 6+ years of experience in Conventional UT, Advanced NDT techniques like PAUT,HTPAUT, TOFD, AUT-Corrosion Mapping, EMAT(MRUT), Acoustic Emission(Valve leak testing) in both onshore and offshore facilities with equal & unequal thicknesses, Testing of materials such as Carbon Steel & its alloys, Inconel 6625,SS etc…. in different industry like Petrochemicals, Refineries, Power plants, Structural etc.

In-service Phased Array Ultrasonic’s & TOFD for SCC on the material specified of thickness 106.5mm and Sizing of cracks was done by TIP DIFFRACTION METHOD. Thickness and Dia handled For PIPING : Max 48” dia. & 65mm thick.

Min 1” dia & 4.5mm thick.

For Vessels & Reactors: 118 & 146mm thick.

Conducting PAUT of reformer tubes –thk-5mm with COBRA SCANNER. PAUT for the structural welds(T-joints).

High Temperature PAUT up to 350 Degree celcius,by Thermal 700 scanner. Fully familiar with the code ASME B31.3 CODE CASE 181. Corrosion mapping using TD-FOCUS by MAGMAN SCANER as well as with Thermal-700. Making Advanced UT ( PAUT, TOFD, AUT ) technical procedures as per the project scope requirements.

Demonstrating procedures on qualification blocks made as per the code cases and code requirements. Directing and training to trainees in conventional and advanced techniques in classroom and on the job. ACADEMIC QUALIFICATION

B.Tech in Electronics and Communication Engineering, JNTU, Anantapur, AP. TECHNICAL QUALIFICATIONS

ASNT NDT LEVEL III-UT,MT & PT (ASNT ID.225809)

PCN Level II (PCN No. 313791,for verification www.bindt.org) : UT 3.1 & 3.2,

PCN Level II in Phased Array (Pre & In service Inspections) in Forgings & Welds,

PCN Level II in Time of Flight Diffraction (Welds), from LAVENDERS INTERNATIONAL (U.K), BINDT approved.

Saudi Aramco Qualified in UT-Sharewave,KSA.

Saudi Aramco Qulaified in AUT-Corrosion mapping.

Saudi Aramco Qualified in TOFD.

Diploma in Industrial safety from Annamalai University, Chidambaram, INDIA.

Diploma in Quality Assurance and ISO 9000

Diploma in Quality Control and ISO 9000

Got HIGH TEMPERATURE PAUT training from Eclipse Scientific, Canada.

Acoustic Emission(Valve leak testing) training from MISTRAS,UK. Page 2 of 5

EMAT training from Innerspec, USA.

CREDENTIALS:

Able to cope in appositive and productive manner within high pressure environments expected in a large project an aggressive schedule.

Have Knowledge and experience in personnel computer skills, including MS Outlook and MS Office suite of applications.

Able to work well as a member of large international multi-ethnic Project Team.

Willing to travel internationally when required and to live outside home country.

Knowledge of Safety awareness and regulations and work permit system Authorization In sights and working places.

TOTAL RELEVANT EXPERIENCE

Major Projects and Shutdown’s handled

EPC topside clusters 2,3,4-Kuryk,KHAZAKISTAN

Sabtank Piping circuits (EMAT-MRUT)

Qatar Fertilizers company(QAFCO)-HTPAUT @ 300 Deg.celsius, Maseieed,QATAR

SOLAN SOST(Sub sea oil storage tank),DRYDOCKS WORLD, DUBAI.

NGL Recovery & Utilities Facilities Project(Saudi Aramco Project),SHAYBAH,KSA.

AUT-Corrosion Mapping of H2S live line in Rastanura Saudi Aramco, KSA

HHI IGD P-5239, Das Island, Abu Dhabi, UAE.(OFFSHORE)

Major Overhaul of COS Tanks 19, CT1 & 13, Das Island, Abudhabi, UAE.(OFFSHORE)

UNITED shutdown, Saudi Arabia.

SAFCO shutdown, Saudi Arabia

RABIGH Refinery Shutdown (Saudi Aramco project), Riyadh, Saudi Arabia

NGL Gas plant (Saudi Aramco project) Jummayiah, Rastanura, Saudi Arabia

MARAFIQ Shutdown, Jubail, Saudi Arabia

Details of Working Experience

I am well experienced in NON DESTRUCTIVE TESTING like PAUT, AUT-Corrosion Mapping, TOFD, and Manual UT.

PAUT/Corrosion Mapping/TOFD/UT:

Processing, inspecting, and evaluating surface and subsurface discontinuities using Non Destructive Testing Process of Phased Array Ultrasonic Testing and TOFD.

Highly experienced on Piping and reactors.

Conversant with use of Advanced UT electronics such as OMNISCAN MX/MX2,TD-Focus scan, Focus LT, Manual and Automated Scanners, devices, software’s and accessories used in inspection.

Maintenance of testing equipments, arranging calibrations as needed.

Experienced in working to ASME B31.3 code case 181

Extensive field experience in the oil and gas, power generation, mining, refinery, manufacturing fields.

Read, interpret, and understand appropriate drawings, procedures, instructions, and operate all required Phased Array Ultrasonic equipments used in NDT process

To prepare scan plans for the inspections according to the Codes and Standards.

Familiar with the ES beam tool 2, 3,4&5, Tomoview 2.10R12.

Analyze applications, decide probes, test samples etc required for inspections Page 3 of 5

Corrosion scanning of the GRP paint coating plates of the tank by Echo-to-Echo method by the manual UT.

EXPERIENCE IN OVERSEAS & INDIA

Organization 1:

Client : SAIPEM,KHAZAKISTAN

Period : January-2015 To Till

Project : EPC TOP SIDE CLUSTERS 2,3,4.

Job Description : To perform Phased Array on 18” X 58.3mm inconel pipe to pipe and pipe to fittings and TOFD on 12”X68.9mm F22 material.

Organization 2:

Client : SABTANK,JUBAIL PORT,KSA.

Period : September-2014 To November-2014.

Project : PIPING CIRCUITS

Job Description : By using MRUT(EMAT) metal loss can be observed.Then Suspected corrosion locations to be confirmed by manual ultrasonic testing to findout the exact metal loss. Organization 3:

Client : Saudi Aramco, Shaybah,KSA.

Period : August-2013 To August-2014.

Project : SHAYBAH RECOVERY & UTILITIES FACILITIES

Job Description : Inspection was carried out on the Sphere(22 meter Dia) cir.seam and longseam joints of thickness 72.6mm with TOFD as a main technique and PAUT for dead zone areas for surface indications. Organization 4:

Client : Rastanura Refinary, Saudi Aramco,KSA.

Period : May-2013 To July-2013.

Project : H2S live line.

Job Description : AUT-Corrosion Mapping was carried out on the H2S live line with TD-focus Scan to detect corrosion, erosion, pitting, inclusions. Organization 5:

Client : ADGAS, DAS ISLAND (OFFSHORE), ABUDHABI, UAE. Period : August-2012 To April-2013.

Project : HHI IGD P-5239, DAS ISLAND, ABUDHABI, UAE. Job Description : Inspection was carried out on the pipe to pipe and pipe to elbow joints of Size (30”X28.5MM, 46”X61MM, Material: A671 CC60-CL-22) with PAUT & TOFD. Organization 6:

Client : ADMA-OPCO, DAS ISLAND (OFFSHORE), ABUDHABI, UAE. Period : August-2012 To November-2012

Page 4 of 5

Project : Major Overhaul of COS Tanks 19, CT1 & 13, Das Island. Job Description : Corrosion Scanning for the GRP coating plates of the Tank using Echo- to- Echo method by the manual UT.

Organization 7:

Client : UNITED PETROCHEMICAL COMPANY, JUBAIL, KSA. Period : Phase I (April-2012 to July-2012), Phase II (June-2011 to july-2011) Job Description : Shutdown of EO/EG Reactor (Material - SA543 TYPE B Class 1) for Stress Corrosion Cracking’s and In-service Phased Array Ultrasonic & TOFD for SCC on the material specified of thickness 106.5mm.Sizing of cracks was done by TIP DIFFRACTION METHOD. Carried out High Temperature PAUT up to 350degree Celsius.

Organization 8:

Client : SAFCO FERTILIZERS COMPANY, JUBAIL, KSA.

Period : January-2012 to March-2012

Job Description : Conducting In-service PAUT of nozzles & boiler piping’s and pipe to flange joints and maintenance of daily Inspection reports. Organization 9:

Client : RABIGH REFINERY SHUTDOWN, RABIGH, KSA.

Period : October-2011 to December-2011

Job Description : Done TOFD inspection of reformer piping’s using omniscan. Organization 10:

Client : NGL GAS PLANT (SAUDI ARAMCO),RASTANURA, KSA. Period : August-2011 to September-2011

Job Description : Conducting PAUT of reformer tubes-thk-7.11mm and TOFD for vessel piping’s.

Organization 11:

Client : ZAMIL STEEL

Period : May-2011 to July-2011

Job Description : Conducting PAUT of nozzles as well as TOFD & pulse Echo for cir.seams

& long seams (Fabrication stage)

Organization 12:

Client : MARAFIQ, JUBAIL, KSA.

Period : March-2011 to April-2011

Job Description : Conducting PAUT of nozzles as well as for piping joints. Page 5 of 5

Organization 13:

Company : KGB INSPECTION SERVICES, TRICHY,INDIA.

Period : August 2009 to February 2011

Job Description : Carried out MT, PT and UT Thickness survey of Plates, Vessels, and Tanks Etc.



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