Quality Engineer Operator

Bogdan Czajka

M. Sc. of Mechanical Engineering

**** ******** ******, ********, **, L9S 1B5 Home: 705-***-**** *******@*****.***

CMM programmer/Manufacturing/Quality Engineer

Twenty two years of experience in automotive manufacturing and assembly field Skills

Professional Qualifications Education

Relevant Experience

CMM Programer 2015 - 2015

Aircraft Aerospace - Dishion Ltd. - Concord, ON

Aircraft landing gear parts CNC machining

Production processes include: CNC machining and small assembly Quality Engineer 2011 - 2015

Dynamic Suspension - A Division of Multimatic Inc. - East Gwillimbury, ON Suspension Systems Assembly & Metal Stamping

Responsible for: daily quality activities on off shift operations; non-conforming material reports (NCR), trouble-shooting of welding and assembly equipment, create rework fixtures and procedures to reduce scrap rate, improve manufacturing methods, researching and develop modification to production jigs, fixtures to reduce downtime and improve production quality, providing technical support for maintenance department with equipment trouble shooting and fixing solutions.Production processes include: stamping, welding, e- coating and assembly

Manufacturing Engineer (Contract) 2010 - 2011

Plastcoat - Brampton, ON

Injection Moulding & Assembly

Responsible for: manage process improvements and process flow, preparation of system and manufacturing concept, work cells, developing engineering documentation, work instructions, conducting cycle time studies to improve efficiency, productivity, trouble-shooting manufacturing and testing equipment, updates PFMEA, Control Plans, Work and Inspection Instructions and other work station documentations. Production processes include: injection moulding, cloth laser cutting, and assembly with sonic welding

• Knowledge of ISO/TS 16949, ISO14001, QS-9001,

ISO-9001 and Z299 systems

• Administration of APQP and PPAP documentation

(including BOM, ENC/RFQ, PFMEA, Control Plan,

Process Flow, SPC, etc.)

• Proficient use of CAD Solid Works, Inventor, CMM Zeiss, Mitutoyo, Brown&Sharp, Fero Arm Experience

with all aspects of engineering projects

• Strong technical understanding of complex assembly processes and mechanisms

• Review of engineering documentation and process

capability studies for new production

• Strong process and equipment trouble shooter and creative

• Experience with MIG and resistance welding robots, injection molding, PLC, vision systems

• Performance of time studies to reduce cycle time and improve productivity using Poke-Yoke of semi-

automated inspection equipment

• Experience in process planning, layout design, and process flow improvement

• Strong knowledge of new product development

processes, design and implementation

• Performance capital cost analysis; procurement of equipment for production and testing, budget 250k

• ISO/TS 16949; 2002 Internal Process Auditing

CertificateSolid Work Operator, GD&T, Introduction to 6 Sigma

• Mechanical Desktop Operator

• Fundamentals of Project Management

• CMM Programmer / Operator

• Quality Assurance Certificate

- Ryerson Polytechnic University, Toronto

• Cad-Cam Operator Certificate

- Sheridan College, Oakville

• Master Of Mechanical Eng., Automation & Metrology

• Bachelor of Mechanical Eng.

- Akademia Górniczo - Hutnicza, Kraków, Poland

Czajka page 2

Quality Engineer 2007 - 2010

Arcon Metal Processing Inc. - Richmond Hill, ON

Heavy Metal Stamping - Truck Rear Axle Components

Responsible for: administration of PPAP documentation and overall quality of day-to-day operations; non- conforming material reports (NCR) and follow-up on corrective action; cross-functional APQP for assigned products; maintaining and interpreting all SPC charts; CMM programming – operator Production processes include: hot heavy stamping, rolling, welding, and plasma cutting Manufacturing Engineer 2001 - 2006

Faurecia Automotive Seating Ltd. - Barrie, ON

Automotive Seating Mechanism Assembly

Responsible for: administration of engineering changes (ECN/ECR, BOM), maintaining manufacturing and function testing equipment, vision systems, management of APQP activities, PPAP documentation; design of fixtures such as SPC data collection stations to reduce inspection time; review of drawings, active involvement in design, testing and evaluation of new products using CMM; sign-off processes with customers and suppliers; conduct studies and make recommendations to improve productivity and quality, improve tooling using DOE, SPC, Poke-Yoke; trouble-shooting manufacturing and testing equipment Assembly processes include: staking, welding, and testing Quality Engineer 2000 - 2001

Magna, Cam-Slide Mfg. - Aurora, ON

Automotive Seating Mechanism Assembly

Responsible for: day-to-day quality operations; PPAP submissions; active participation in APQP team to develop a new assembly line for a new program; manufacturing processes, GD&T and BOM review; maintenance of documentation (PFD, PFMEA, CP, PSC, MSA, inspection procedures); liaise between customers and suppliers regarding quality, manufacturing and engineering Senior Quality Engineer 1999 - 2000

Hunjan Moulded Product Ltd. - Markham, ON

Automotive and Non Automotive Injection Moulding Parts and Tooling Manufacture Responsible for: overall measuring and testing, measuring equipment, fixtures and gauges, CMM programmer-operator, improve measuring techniques and layouts to reduce inspection time and improve processes, develop engineering specification for fixtures, gauges, responsible for PPAP submission, develop PFMEA, Control Plan, Process Flow, maintain quality documentation and SPC data for production and PPAP submission, revise existing measuring techniques and inspection methods to reduce inspection time and improve productivity

Quality Technician 1993 - 1999

MetriCan Manufacturing and Stamping Inc. - Oakville, ON Automotive and Non-Automotive Metal Stamping, Tooling, Prototype Manufacturing Responsible for: developing a quality system to open a production department; co-ordination of internal and external problem solving; evaluation of new tooling performances to meet customer requirements; preparation of all materials and management of process leading to ISO and QS system certifications; management of new tooling sign-off processes within project time frame; preparation and maintenance of documentation according to QS & ISO or Z299 procedures for Atomic Energy of Canada Ltd. (AECL); CMM programmer-operator

Other Experience

Maintenance Manager 1980 – 1989

Przedsiębiorstwo Robót Górniczych - Gliwice, Poland Coal Mining Exploration, Heavy Underground Machinery Testing Volunteer work

Alpine Ontario Aplin - race crew since 2011

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