Mechanical Power Plant
Resume:
Saqib Shahzad
Supervisor (Mechanical)
PERSONAL SUMMARY
A competent Supervisor (Mechanical) with excellent communication, organization and co-ordination skills. Possessing a proven track record of preparing and executing project plans and programs, ensuring that work is carried out in accordance with the companies procedures and clients satisfaction. Able to ensure timely, safe and cost effective design and implementation during the life cycle of projects from conception till customer satisfaction.
WORK EXPERIENCE
Employer Attock Refiner Limited
Designation Supervisor (Mechanical)
Location Morgah, Rawalpindi, Pakistan
Period September 2014 till to-date
Employed DESCON Engineering (Pvt.) Limited
Designation Supervisor (Mechanical)
Location Lahore Manufacturing Works
Period January 2008 till August 2014
Duties:
Ensuring that all engineering work is carried out in accordance with specifications, statutory requirements, laws, rules, regulations and other contractual requirements with due regards to safety, operability and maintainability
Managing the projects from conception, pre-production through to completion. Providing technical support to the project team and wider regional teams.
Responsibilities in Maintenance
oResponsible for maintenance and repair of plant equipment coordination with operation staff.
oDeveloped and implemented strategies like plant surveillance, lubrication schedule, preventive maintenance schedule and condition monitoring to enhance plant availability and improved service factor.
oResponsible for maintaining and availability of spares for all plant equipment by carrying out critical spares inventory, introduction of new stocks and management of spares.
oResponsible for inspection of spares inventory materials.
oResponsible for carrying out day to day maintenance by scheduling job, reservation of material, failure reporting and maintaining repair history.
oDuring emergencies or shutdown of units, is responsible for the coordination of all activities.
oEnsure proper documentation and logging of breakdowns, shutdowns and continuous improvement records.
oCoordinate with production and operation for well-organized production operation.
oResponsible for the safety in all activities related to mechanical jobs including jobs related to external contractors.
oSupervise and inspect the work performed by third party engineering services and vendors.
oRecommended and implements changes in work practices and procedures.
oSupervise and control the subordinates and evaluate their performance, prepare plan for technical training and skill development of this team.
oDrawing Study (Machine parts drawing, P&ID’s of system, ISO, Lay out, Piping Plan).
oAssist to Engineer.
Responsible for Construction:
Overseeing the review, initiation and execution of contracts.
Managing project budgets and keeping costs down.
Producing Test Plans and reports
Evaluating tenders and providing recommendations.
Carrying out effective client liaison for all projects undertaken.
Liaising with customers on a regular basis to ensure the successful design and manufacture of products to agreed budgets and time frames.
To monitor, review and, where required, approve the mechanical construction activities of the EPC Contractors to ensure that all mechanical construction activities are carried out safely and fully in accordance with Company's HSE and technical requirements.
Ensuring that the work is carried out on schedule, within budget and to the specified quality requirements.
To carry out regular HSE audits and inspections, both ad-hoc and formal, of the contractors facilities and operations and to ensure that HSE standards are maintained at the highest levels.
Prepare audit and inspection reports and ensure that action items are promptly followed up by the contractors. Issue Unsafe Act Reports as and when required and ensure that these are promptly followed up and closed out by the contractors.
Ensure that appropriate safety procedures are implemented during the execution of the work, which will include the review of method statements as well as witnessing at site.
Participate in toolbox talks relating to mechanical construction activities carried out by the contractors.
Ensure that the contractors adhere to the Contract specifications and that any deviations are reviewed and approved by appropriate authority
Liaise with the project Mechanical Engineer on technical issues as and when required.
Ensure that all materials used by the contractors are in accordance with the specifications.
Monitor Mechanical activities and ensure adequate Contractor resources to ensure optimum progress of the work in the mechanical discipline.
Work closely with the Quality Assurance Engineer to ensure the implementation of the Project QA/QC Plan.
Implement the Company Quality Assurance Plans through the checking, witnessing and recording of the quality activities as described within the Plans.
Witness all critical quality activities including hydro testing.
Liaise with the other discipline Construction Supervisors on a continuous basis to ensure smooth execution of the construction activities.
Ensure that all construction and pre commissioning activities are suitably documented to provide a smooth handover to the Site Commissioning Team.
Liaise closely with the Site Commissioning Team to ensure that any mechanical rectification required during the pre-commissioning and commissioning phases is promptly attended to.
Monitor as-built drawing preparation by the contractors to ensure that these are accurate and produced on time.
Report progress on the activities, versus the contractor's program, and advice of any potential slippages to the Head of Construction.
Review and comment on the contractors planning related to mechanical activities.
Liaise closely with Operations personnel, on a day-to-day basis, to ensure that they are kept fully informed of the contractor’s activities and that appropriate Operations input is obtained during the implementation of the work.
Involvement in below Pre-Commissioning
Commissioning activities
Preparation of pre-commissioning and commissioning plan
Safe commissioning of pipeline system
Safe and smooth operation of pipeline after commissioning
Proper handing over & taking over of pipeline system
Preparation of check list for all pending activities
Liquidation of check list points in a time bound manner
Establish safety and work permit systems
Plan all recourses, vendor assistances, commissioning engineers, consumables an spare parts, labor for assistance
Preparation of below activates for ready the system for Commissioning
i)Flooding / filling
ii)Cleaning
iii)Progressive cleaning
iv)Preservation
v)Gauging / caliper / internal geometry checking
vi)Testing / Integrity Testing / Hydro testing
vii)Pressure Testing
viii)Leak Testing
ix)Dewatering
x)Conditioning
xi)Drying
xii)Nitrogen filling, inserting or purging
xiii)Nitrogen packing
xiv)De-commissioning
KEY SKILLS AND COMPETENCIES
Working knowledge of ASME Sec VIII Div I, ASME Sec V, ASME Sec IX, Process Piping B31.3, 31.8, TEMA and different API and ASTM standards and recommended practices.
Proficient at developing and organization of job execution plans, quality plans, supervising field / site supervisors, directing assigned personnel in meeting cost and schedule, trouble shooting, resource management
Adept at conflict-resolution and planning and managing projects from inception through commissioning.
Experienced in supervising all levels of technicians and engineers
Well versed with manpower loading and contracting
Extensive experience of planning, project management, and design & client liaison.
Experience of interpreting specifications and preparing technical proposals.
Ability to multi-task in a demanding engineering environment.
A strong track record in delivering projects on time and within budget.
Able to ensure that all H&S procedures are met and maintained.
Resolving complex technical issues and coming up with fast efficient solutions.
Ability to assess the financial feasibility and impact of proposed budget items and also alternatives.
Current Project:
Working as Supervisor (Mechanical) in planning and development department of Attock Refinery Limited on ARL UPGRADATION PROJECT. The project worth 251 million US$ and has been awarded as an EPCC project to M/S Hyundai Engineering Co. Ltd . The project comprises of following units:
DHDS, SRU, HYDROGEN, AMIN, SOUR WATER RECOVERY and ISOMERIZATION unit.
S.No
Project
Description
1.
Pre-flash Unit
To cater for the additional crude oil availability in its region, ARL is in the process of installing a state-of-the-art Pre-flash Unit of 10,400 barrels per day at one of its existing distillation unit to enhance the crude refining capacity.
2.
Isomerization Unit
The Company is also installing an Isomerization Unit of 7,000 barrels per day to produce environmental friendly gasoline and enhance its production by 20,000 tons per month.
3.
Diesel Hydrodesulphurization (DHDS) Unit
The Company is also installing DHDS Unit of 12,500 barrels per day to reduce sulphur contents to 500 ppm in High Speed Diesel to meet Euro-II specifications.
4.
Expansion of Captive Power Plant
To cater the energy requirements of the Up-gradation Project, the existing captive power plant is being expanded by 18 Mega Watt (MW).
Jobs Performed:
65 TPH (11 BAR(G) – Water Tube Boiler
Client: Oil & Gas Development Corporation (Pakistan)
05 TPH (17 BAR(G) – Fire Tube Boiler
Client : OXYCHEM (Pvt.) Limited, Lahore (Pakistan)
120 TPH (96 BAR(G) – Heat Recovery Steam Boiler
Client: 225MW HALMORE CCPP BHIKKI (Pakistan)
70 TPH (600 PSI(G) - Water Tube Boiler
Client: National Refinery Limited. (Pakistan)
05 TPH (12 BAR(G) – Heat Recovery Steam Boiler
Client: 225MW HALMORE CCPP BHIKKI (Pakistan)
70 TPH (18 BAR(G) - Water Tube Boiler (Rework - 6126)
Client: Vimpex Deir Ez Zor, (Syria)
16 TPH (18 BAR(G) - Fire Tube Boiler
Client: NESTLE PAKISTAN (PVT.) LIMITED (Pakistan)
140 TPH (66 BAR(G) – Beggas Fire Water Tube Boiler
Client: UNITED SUGAR MILLS (JDW) (PAKISTAN)
3 x 26TPH (18 BAR(G) – Water Tube Boilers
Client: Hyundai Engineering Company
End User: ATTOCK REFINERY LIMITED (ARL)
DEPLOYMENT IN SYRIA
Employer Vimpex Paper Mills, Syria
Designation Supervisor (Mechanical)
Project Installation of Wrapping Machine, Agitators,
(New PLC, MCC & Pneumatic Control Panels),
Termination of Power & Control Cables of
Paper Mill 1 & 2)
Period 20th October 2011 to 20th June 2012
Employer Vimpex Paper Mills, Syria
Designation Supervisor (Mechanical)
Project Rehabilitation of 30 TPH Water Tube Boilers
Period 1st July to 31st December 2010
PERSONAL HISTORY
Name
:
Saqib Shahzad
Father’s Name
:
Ali Asghar Tariq
Date of Birth
:
02-06-1986
Religion
:
Islam
Permanent Address
:
Babar House,
Street # 4, Shahnawaz Colony,
Rahim Yar Khan, Pakistan.
Contact #
:
0092-333-***-****
:
0092-334-0043998
009*-**-******* Ext 2709
***.******@*****.***
***.***@*****.***
Computer Literacy
:
- Full Command over MS Office,
- AutoCAD for designing
- Primavera P-3, P-6 for scheduling
Qualifications:
- SAP for Budgeting, Indenting & Purchasing
Qualification
Institute
Year
Total
Marks
%age
Marks
Obtained
MATRIC
Govt. Colony Secondary School,
2001
850
508
60%
Rahim Yar Khan.
Draftsman
Govt. Technical Training Institute,
2003
-
Practical:
69%
(Mechanical)
Rahim Yar Khan.
Theoretical:
48%
D.A.E.
Govt.
Institute of
Technology,
2007
3350
2399
72%
(Mechanical)
Rahim Yar Khan.
B. Tech (Pass)
Preston University of Lahore
2011
4 GPA
2.3 GPA
72%
Boiler
Boiler
Board Govt.
of Punjab
Engineer (3rd
Lahore
2012
Pass
Class)
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