Plant Safety

RIAZ AHMED Age ** years

TOTAL EXPERIENCE: ** YEARS

Career Objective

To Secure a Leadership role in a progressive Company with Opportunities or Advancement and be a part of the Dynamic Team that further develops the Company as it grows its Business and continuously improve quality, efficiency and safety.

Experience Summary

Fauji Fertilizer Compay Pakistan Ltd

I have five years working experience in Fauji Fertilize Yokogawa DCS control system Which is single train Ammonia Urea complex of 2400 MT/Day production Design by Snamprogetti. I have worked on Ammonia plant

Technical qualification and certificates

Two years apprenticeship as “Chemical Plant Operator” Fauji Fertilizer Company Ltd.

Getting cross training of DCS Ammonia Front End Board honey well Experion(PKS)version R-130

Engro Fertilizer Pakistan Ltd

Currently I am working in Engro Enven 1.3 project Experion process knowledge DCS control system Which is the world largest single train Ammonia Urea complex of 3835 MT/Day production Design by Snamprogetti. I am working on Ammonia plant

Working Experience Detail

REFORMING SECTION:

Hydrogenation reactor

Desulphurization reactors

Primary Reformer

Secondary Reformer

Waste Heat Boiler

HTS & LTS Converters

Steam system KS/HS letdown station.

CDR (CO2 RECOVERY FROM FLUE GASES):

KS 1 solution for CO2 absorption

Flue gases quencher.

Amine solution regenerator

Amine solution re-boiler

AMINE GAS SWEETENING SECTION (USING MDEA):

Amine Absorber is equipped with IMTP to absorb CO2.

Amine HP Flash vessel to flash out inert gases.

LP Flash vessel for Flashing of CO2

Stripper to strip out CO2 having Kettle type Reboiler

MDEA Flash Gas reciprocating Compressor

COMPRESSION SECTION:

Air Compressor:

Flow capacity is 77000 m3/hr, Discharge air at 40 kg/cm2 & driven by Impulse, Reaction, and Induction & Condensing (Turbine rated power 16 MW)

Synthesis Gas Compressor:

Discharge pressure 186 kg/ cm2, Capacity 271000 Nmc/hr, Recycle stage capacity is 920000 Nmc/hr & pressure is 196 kg/cm2 & driven by KS Turbine (Turbine rated power 32MW) with World modern Dry Gas Seal System

Ammonia Compressor:

Two stages, Turbine (Turbine power 4930 KW) driven Compressor having horizontally split casing Compressor with World modern Dry Gas Seal System

Ammonia Gas Booster Compressor (Screw) :

PD Screw Ammonia gas booster compressor double stage with discharge pressure of 16 kg/cm2 & Motor driven (1.6 MW)

AMMONIA SYNTHESIS SECTION:

Ammonia synthesis by radial flow, Haldor Topsoe Converter type S- 300 Fe Based Catalyst *(3 Beds & 2 Inter Exchangers)

Start up Furnace Natural Draft, Low & High Pressure Chillers for liquefaction of reacted Ammonia,

Absorption & Distillation column for Ammonia Recovery from Purge.

Membranes cartridges for Hydrogen recovery from purge gas

HSE AWARENESS & PROFESSIONAL TRAINING:

DuPont PSRM and PSM training on Safety Management Systems. (Safety Captain)

Awareness of PTW Systems (Permit to work), Failure mode and affect analysis(FMEA)

Safe electrical lock out, tag out and try procedures, Safety Critical System

Process hazards analysis (PHA), Job Safety Analyses (JSA), Hazards operability (HAZOP)

Firefighting, prevention & control, First Aid training/CPR/BLS (Fire Squad Member)

Plant operation according to safety guidelines adopted by the plant

Conduct & Participate safety talk to avoid repetition of safety incidents.

Emergency Handling & Troubleshooting at the plant according to Standard Operating Procedures (SOPs)

Member of Squad team

Academic Career

B.sc (science) 58% (Shah Abdul Latif University Khairpur )

H.S.S.C (F.Sc.) 73% (B.I.S.E Sukkur)

S. S. C. (Matric) 70% (B.I.S.E Sukkur)

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