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Maintenance - Coating

Location:
Doha, Qatar
Posted:
November 24, 2015

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Resume:

Curriculum Vitae Antonio Rex Roche

PERSONAL DETAILS

Date of birth : 3rd June 1967, India Tel (R) : +912*-*-******* ( India)

Passport No : J 5529840. Mobile : +974-******** / 55235732

Address : Email : ********@*****.***; Skype : rex.roche

PROFILE : 25 Years Budgeting/Supervision/Monitoring/Surveying/Contracts of Corrosion /Coatings, Insulation, Scaffolding, Experience in the Oil / Gas/ Refinery Industry - Project Construction and Maintenance Works in (On Shore & Off Shore).

QUALIFICATION : Bachelor of Science - Chemistry.

Diploma in Paint Technology

Diploma in Business Management

-All from Bombay University

: NACE – CIP Level II ; USA (Coating Inspection Program)

BASIC CORROSION Completed from NACE ; USA.

BRITISH GAS, CSWIP Inspector (Painting/Coating) – Grade 1; UK

ISO 9001 Training Course attended ; BV - UAE.

Computer Proficiency in SAP Modules, MS Project, MS Word, Excel.

DRIVING LICENCE : Holding Valid Qatar & Indian Driving Licence.

SUMMARY OF EXPERIENCE

25 Years hands on experience in the field of Corrosion Monitoring/Surveying/budgeting/Scheduling Coating, Insulation, Scaffolding, Supervision, Inspection, Contracts and Application experience with international leading plant design & construction companies like TECHNIP, BECHTEL, SNAMPROGETTI, CCIC, NOEL IMAC, DESERT LINE PROJECT, PREZISO, PDO and QATARGAS. in the following Project Engineering Construction and Maintenance fields.

Oil and Gas Industries, LNG and LPG Plant, Refineries, Petrochemical, Desalination and Power Plants (Both Upstream and Downstream).

Offshore Platforms, Jackets, Decks, Port Cranes, Wellheads etc.

Jack-up-rigs, Trestle spans, mooring dolphins, Tanks, Vessels and Repair works.

Conversant with National & International Standards such as ISO, SIS, SSPC, NACE, BS & B-Gas etc.

Involved in preparation of Inspection Procedures considering the HSE requirements for ON & Off Shore works.

Experienced in Surveying, Advising, Budgetary estimations, Planning, Scheduling and Coordinating etc.

Well conversant with inspection techniques like material testing, surface profile, surface contamination / chloride test, viscosity test, density check, penetration, ring ball test and pull off dolly, adhesion test etc.

Experienced in core / cube compressive test, water absorption test, cathodic protection and holiday testing etc.

TRAINING RECEIVED IN UNIVERSITY

Envirnmental Corrosion Chemistry

On Site Training on various Coating Projects

QA / QC Procedure & Documentation.

Inspection & Testing of Final product prior to releasing for marketing.

Practical training in implementation of various painting process, application and surface preparation.

Civil & R&D Laboratory Procedure & Instrument.

Selection & Testing of raw material for Civil & Paints.

Formulation & Production of paints for assorted application.

Selection of equipment / Machinery for Civil & Paint Production.

PROJECT REPORT SUBMITTED DURING TRAINING IN UNIVERSITY

Phosphating plant – for a Car Manufacturer

Fiat Paint Shop – Premier Automobile Ltd. Bombay

TRAINED IN PROFESIONAL COURSES

Drafting Contracts – Managing the terms & conditions; Managing the competitive bidding process

By GLOMACS; UK

Construction Specification – Writing and Review

By PROJACS; UK

WORK HISTORY

Since Aug 2000 – Oct 2015

Position : Maintenance Service Supervisor(Corrosion/Coating, Insulation, Scaffolding)

Location : Ras Laffan - Qatar

Company : Qatar Liquefied Gas Company Ltd.

Basic Duties

To Supervise,Coordinate, Scheduling, budgeting and Mointering the Work Flow of the Services related to Corrosion

/Painting, Insulation and Scaffolding of Contractors and Sub Contractors for Normal maintenance, Major Maintenance,

Shutdown activity, Overhauls and Construction of modifications in the LNG Plant, Refinary, Berth areas, Tank Storage

areas (74 Tanks- Internal & External)) and Upstream onshore and offshore equipment’s.

Responsibilities Involved:

Coordinates the daily running of corrosion/painting and protective coating work through the corrosion/painting contract supervisor. Responsible for ensuring standard and quality or work executed by the contractor, including screening, blasting, hand preparation, painting, Inspection and housekeeping.

Coordinates the daily running of scaffolding work related with painting directly through the scaffolding contract supervisor. Responsible for ensuring standard and quality of scaffolding work executed by the contractor, including all putlog, independent, tied, slung, free-standing and cantilevered scaffolding.

Submits written reports (daily, monthly and at end of contract) on work carried out and contractors performance. End of contract report will be used when contract renewal is being considered. Quality of workmanship, safety performance and productivity will all feature in these reports.

Assists the Plant Maintenance Mechanical Superintendent in the development of Contracts, specifically compilation of bills of materials and tender documents. Contributes to the preparation of annual operating and capital budgets.

Participates in the pre-engineering and planning of major maintenance and main shutdowns. This includes assessing resources, material, safety and logistic requirement. Supervises overhaul maintenance, provides technical advice on work methods.

Perform comprehensives plant surveys based on the business requirments in the loading areas(Berth areas) in order to initiate preventative programmes with particular regard to susceprible areas, associated with durablity, integrity and protection provided by painting, insulation, and fireproofing.

Reviews contractors procedures and equipment condition. Performs other related or similar duties such as compiling Contractor's time sheets, ITPs, store stock requisitions, accident reports and special technical reports all as directed by the Plant Maintenance Engineer.

Receives job requests from various Plant and Field Operation and Maintenance sections. Liaises with the contractors to plan the work. Includes planning, Safety and scheduling routine work, responding to emergency work, obtains cold, hot, vehicle entry, man entry and excavation + RLIC permits. Reviews and approves purchase requests and material issue requisitions.

Coordinates the daily running of hot and cold insulation work through the insulation contract supervisor. Responsible for ensuring standard and quality of insulation work executed by the contractor including cladding, foam injection, sheet metal work and housekeeping.

Plan, Execute and work Closely with Integrity, Inspection, Safety and Operation team for the successful performance of the IMS and RBI system based on the business requirements.

Maintain the historical data base specified by Corrosion Management and Control activity for future reference and accessiblity

Follow up with Inspectors for collecting data regarding corrosion monitoring and follow up with operation report

Follow up with the Contract and Supply department for Paint Materials to be purchased required for painting activities based on the requirments for the Quality of work.

Prepare Technical Reports and conduct corrosion analyses on equipments and cofer findings to ensure that associated risks are addressed and proactive steps are taken

Conduct audit check on regular basis on the contractor in accordance to sound technical and safe working practices.

Collaborate the complete performance of the Integrity and Corrosion team with respect to safety, efficiency, Policy, procedures and techniques based on risk based inspection method

Perform and Coordinate on-the-job Training and supporting the feedback of the subordinates for the development of each Individual.

Preparation of yearly budget area wise, Tender Documents (Scope of Work) for corrosion Mointering / Coating / Scaffolding and sending-out for enquires and tendering.

Evaluation of Technical and Commercial Bid.

Contract Administration (Mobilization, Training, Cost Calculation, checking the monthly invoices, Correspondences with contractors etc.,)

Dec 1999 to July 2000

Position : Field Technical Service

Location : Iran, Abu Dhabi, Dubai

Company : Sigma Paints- Dubai office

Worked on the projects – LNG plant - Bushair, Iran; ABB projects – offshore structures – GPC- Abu-Dhabi, Transmission towers – Dubai

Feb 1998 to Nov 1999

Position : QA/QC Supervisor

Location : Abu Dhabi

Company : Noell Imac – Gulf Piping Company

Worked on the following projects (Gulf Piping Company Clients)

Single Buoy Mooring :

Painting / Inspection works related to Stock Calm Buoys, Laminaria Turret, Petrogal Calm Buoy & Plem System

(SBM)

ADNOC – FOD

Painting works related to ADNOC-FOD distribution depot facilities at Mussafah, Int. & Ext. painting of 8-Storage Tanks, piping & structural at Umm Al Nar etc.

IMODCO Inc

Blasting / Painting / Passivation & Inspection works related to Marlim Turret, Stock Buoy, Espadarte F.P.S.O.

Bluewater Engineering B.V

Painting / Passivation / Inspection works related to Wishbone Turret, Apache Buoy, Turret for Petrobras F.P.S.O.

SOFEC

Painting / Fire proofing / Inspection works related to Terra Nova Turret for Petro Canada & Calm Buoys

NEW MAQTA BRIDGE

Scaffolding, Blasting & Painting - Inspection & Safety – on site & shop

Port Handling Container Cranes

Blasting & Painting Inspection of 4 + 4 STS Cranes for APL Karachi + NSICT for Mumbai – India.18 Nos RTG cranes for Karachi and Mumbai

Inspection jobs including preparation of related reports and documentation as per ISO 9000

Responsibilities Involved:

Inspection of primed pipes / spools / supports in the blasting yards as well as coordinating with site for all inspection of piping, structural, equipment – painting and surface preparation as per Snamprogetti specification combined with Aramco standards. Paints supplied by Ameron.

Inspection of Coat and Warp of all field joints as well as factory coating (Coal Tar Enamel Coating). Responsibilities involved checking the quality of paint and sand material during storage inclusive of surface preparation material / equipment and also preparation of all document related to QC requirements.

Sept 1996 to Sept 1997

Position : Coating Superintendent

Location : South Oman

Company (INP) : Det Norske Veritas (DNV)

Contractor : Desert Line Projects

Client : PDO

Project : a) Deep / Shallow Water Disposal Plant Rima

b) 30” NRPS Pipeline – 10 km Nimr

c) Jalmud – Rima Pipeline – 20 km

Employed by Contractor Desert Line Project for the above mentioned position.

Responsibilities Involved:

Monitoring & Supervision of Scaffolding, Painting, Insulation activity at the yard & site – pipes structural, storage tanks, internal coating of pipes, u/g coating of pipes. Planning of manpower distribution & material requirement for the projects. Arranging stage wise inspection & clearance of documents. Maintaining all records of Inspection & Testing and Materials Certificates. Preparation of weekly and monthly report

December 1995 to June 1996

Position : QA/QC Inspector – Coating & Insulation

Location : Das Island, Abu Dhabi (Off Shore)

Company (INP) : Pencol International

Contractor : Prezioso Gulf Coating

Projects : ADGAS – Painting & Recladding of LNG/LPG Storage Tanks and Pipelines.

Employed by contractor Prezioso Gulf Coating for the above mentioned position for ADGAS, LNG/LPG Tanks

Responsibilities Involved:

Supervising & Inspection of Scaffloading,Insulation, Painting of structural, piping + concrete tanks. Paint system used were Zinc Phosphate Epoxy, MIO epoxy, supplied by Leigh’s Paint. For Concrete – Siloxane Primer (Nitoprimer) + Aliphatic Acrylic (Dekguard S) supplied by Fosroc. All Insulation & Painting done as per British Petroleum Standards.

June 1995 to October 1995

Position : Corrosion/Painting Inspector

Location : Raslaffan Port, Qatar

Company (INP) : Grandi Lovori Fincosit (GLF) / Mouchel Ltd.

Contractor : Al-Mana Steel Structures W.L.L.

Client : Q. G. P. C.

Projects : Raslaffan Port Development (Catwalk Construction for LNG)

Employed by Al-Mana Steel Structures for the above mentioned position, who carried out complete fabrication and assembly on behalf of GLF / Mouchel

Responsibilities Involved:

Supervising and Inspection of Scaffolding, Blasting and Priming in the Blasting Yard and of complete system in the painting yard, as well as co-ordinating with site for inspection of repair activities after installation of Catwalk on the mooring and breasting dolphin of the LNG. Paint supplied by Hempel. All Blasting and Painting carried out as per British Gas Corporation Standards. All documents related to inspection report and QC procedures were being followed as per ISO – 9002 requirements.

April 1994 to April 1995

Position : QA-QC Coating / Insulation Inspector

Location : Habshann Abu Dhabi, U.A.E

Company (INP) : Bechtel / Technip / Lloyds Registers.

Contractor : Consolidated Contractor Company.

Client : ADNOC

Projects : Gas Plant (O.G.D.-545)

Employed by Contractor C.C.I.C. for the above mentioned position for ADNOC Gas project

Responsibilities Involved:

Inspection of Painting on Tanks / Structural / Piping / Equipment / Shelter House. Paint system supplied by Jotun. All blasting and painting as ADNOC Specifications combined with British Standard.

Inspection of Coating and Wrapping through all the stages e.g. Surface preparation, Primer (Coal Tar Enamel) and wrapping by COLD APPLIED Self Adhesive PVC backed tapes (Serviwarp & Premcote) for field joint as well as repair areas on shop coatings.

Inspections of FBE coatings for pipeline (10” & 30”) for field weld joints as well as repair areas on shop coatings.

Inspection of Insulation for Piping / Vessel Equipment as per ADNOC specification and witnessing at all stages, e.g. Surface Preparation – prior to painting. Painting - ensuring correct and anti-corrosion coating. Lagging - as per piping / equipment service (temp) i.e. checking the thickness of the insulation layers as the requirement and also ensuring the insulation is uniform with the specified tied wire of band Cladding – ensuring correct type of metalling and grading (rivet as and when requirement) and also ensuring the laps can shed water and give maximum protection from winds. Securement and Strapping – ensuring the correct grade of self tapping pan hand S.S. metal screw and strapping has been correctly placed and used.

All documents governing Q.C. procedure reports being followed as per ISO-9002 requirement

September 1992 to November 1993

Position : QA-QC Coating Supervisor & Inspector

Location : Jubail, Saudi Arabia

Company (INP) : Snamprogetti.

Contractor : Consolidated Contractor Company – SAL.

Client : Saudi European Petrochemical Co. (IBN – ZAHR)

Projects : MTBE II Plant

Responsibilities Involved:

Inspection of primed pipes / spools / supports in the blasting yards as well as coordinating with site for all inspection of piping, structural, equipment – painting and surface preparation as per Snamprogetti specification combined with Aramco standards. Paints supplied by Ameron.

Inspection of Coat and Warp of all field joints as well as factory coating (Coal Tar Enamel Coating). Responsibilities involved checking the quality of paint and sand material during storage inclusive of surface preparation material / equipment and also preparation of all document related to QC requirements.

October 1989 to August 1992

Position : Painting Supervisor / Inspector

Location : Bombay / Pune, India

Company : M/s Fantasia

Project : Chemical Plants

Employed as Painting Supervisor / Inspector on Painting Repair Maintenance Program on Chiller Plant (Cooling Towers) Pressure Vessels, Storage Tanks, Structures & Pipes Spools related for chemical plants. Paint system used were Coal Tar Epoxy, Chlorinated Rubber, Polyurethane paints. Duties required inspection of all operation during preparation and painting to British Specification.

Responsibilities Involved:

Maintaining daily QC Inspection Reports / Documents related to productivity and workmanship

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