Product Development Quality

SANDEEP KUMAR KANCHUSTAMBHAM

*-*-**/*, ****** Nagar Colony, Gollagatta Road, Bhadrachalam, Khammam District, Telangana – 507111, INDIA.

Contact: +91-943*******; Email: **************@*****.***

PROJECTS, MANUFACTURING AND FOCUSSED IMPROVEMENT EXECUTIVE

Operations Product Development Troubleshooting Procurement Planning Project Coordinating

EXPERIENCE OVERVIEW

Recognized throughout the career for being a visionary production leader leveraging in-depth knowledge of the manufacturing landscape, to significantly increase the revenue and operational efficiency. Solid organizational, communication and time management skills, Adept at bridging engineering performance gaps to development concepts in developing process improvement initiatives and conveying complex product development concepts in a simple and compelling manner. Seeking a suitable management position in production, projects or product development, bringing 11+ years of experience as follows…

KEY STRENGHTS

Paper Manufacturing Process Analysis & Execution ERP & MRP

Product Development Team Building & Management ISO Standards

Quality Assurance Project Coordination Commissioning

Cost Controlling 5S & TPM Costumer Service

CORE COMPETENCIES

Results–driven with exceptional practical judgment and memory for details with skills in developing process improvement and operational strategies.

Strong operational process improvement background through effective cost reduction, tactical planning, productivity gain and profit growth.

Good at complaint handling and trouble shooting.

Strong abilities of dealing with unionized workmen.

Production Planning and MRP with SAP 6.0

Six Sigma Apllications.

ACHIEVEMENTS

Outstanding performance throughout the career and given the opportunity to handle the general shift activities in a short period.

Successfully commissioned the whole WETEND section individually during the Century BM6 start up within the deadline taking extensive care in Safety and Quality..

Minimized the MD profile variations of Basis weight, Caliper and Moisture.

Controlled the Deckle variations which improved the productivity and minimized the Finishing losses.

Standardized the Critical Operating Parameters for all the products.

Lead the Century BM6 team to come up with the second place in the total plant House Keeping Contest.

Key member in the ITC PM5 TPM Team in achieving the TPM Level2 in a very short period.

PROFESSIONAL EXPERIENCE

EMAMI PAPER MILLS LIMITED, BALASORE since Nov’14

Asst. Manager

Currently involved with the production and operations of Emami PM4, a 500 MT paperboard Machine.

Currently looking after the complete Stock Preparation and Wetend sections.

PM4 equipped with Andritz Dilution Head Box and complete Approach and stock Preparation and Coaters supplied by Andritz; Paper Machine Supplied by CCL, China; Shoe press, Hard Nip and Soft Nip by Gapcon; DCS by Yokogawa and QCS by Metso.

CENTURY PULP & PAPER, LALKUAN Aug’10 - Oct’14

Executive

Involved in the century BM6, 620 TPD project from the Erection stage. Solely Commissioned whole WETEND, Approach flow system, Equipments, Wire and Press Section and the Steam and condensate system in VOITH personnel guidance.

Got the overall knowledge about the project activities, sequences and safety norms.

Monitoring the complete Production Flow Online (DCS & QC System) as well as physically and to coordinate with the Quality control and Marketing Departments.

Knowing VOC and act accordingly to reach the customers’ needs and applying DMAIC methodology in improving the quality and preparing Critical Process Parameters for each individual grade.

Coordinating with the other auxiliary departments like Stock Preparation and Finishing. Coordinating with service departments like Quality, Mechanical, Electrical and Instrumentation in troubleshooting problems pertaining to Quality and Production.

Leading the production team in achieving the KPIs by utilizing the available resources while least consuming the natural resources. Also involved in Product Planning, Scheduling & OTIF deliverable monitoring.

Improving OEE by doing planned maintenance and increasing MTBF, indent raising and Procurement Planning.

Preparing and providing the safe operating procedures (WI / SOP) and machine start up procedures to the workmen.

Preparing OPLs and motivating production staff in making KAIZENs in all the areas like Production, Quality and safety.

Key member in the erection and commissioning of 620 TPD paperboards machine project.

ISO and other safety related audit documentation.

Department audit coordinator and mill Internal ISO auditor.

Preparing monthly reports and presentations.

Coordinating with the suppliers while taking the trials on machine.

ITC Limited PSPD, Bhadrachalam May 2003 – July 2010

Responsible for Shift Operations and Production.

Actively participated in TPM and 5S.

Maintaining shift man power and motivating shift crew in producing the quality product.

Conducting safety talk and doing why - why analysis involving all the shift crew.

Involved in Erection and Commissioning of the 300 TPD paperboards Machine.

Involved in the commissioning of ABB Control +, Parsytec online Web inspection system, ABB Moisture profiler for ITC PM5.

Worked as a trainee for ITC 450 TPD Paperboards machine PM4.

EDUCATION AND OTHER DETAILS

B.Sc, 2007

Kakatiya University

Date of Birth: 10TH March, 1986

Languages Known: English, Hindi and Telugu

Passport No: J8122503

References: Available on Request

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