Plant Engineer
Resume:
Curriculum Vitae
Mr NITIN VINAYAK SHIMPI.
Parijat society, Shribag,
Alibag.
Tal- Alibag, Dist. - Raigad.
State- Maharashtra.
Contact details
Mobile no. - 997*******
Email Address:
********@*****.***
********@*****.***
Work Experience
(From March-2015 to present)
Production & QC Head at Bajaj industries [Luk plastcon (Compounding plant)] Nagpur Maharashtra. The company is having the market value for the additive master-batches, high loading filler master-batches, for Blow moulding, Blown film, Woven & non woven sacks etc. The Bajaj group is having steel plants, woven sack & Liners plant.
(From July 2007 to February-2015)
Worked in SUPREME PETROCHEM LTD. Nagothane, Raigad- Maharashtra, as a Production in-charge & Production planner of polymer compounding plant, QC lab and R&D lab, from July- 2007 to Feb-2015. Company produce GPPS, HIPS, SPECIALTY POLYSTYRENE (Pre-coloured Polystyrene), PP compound, Master-batches, EXTRUDED POLYSTYRENE & EXPANDABLE POLYSTYRENE for Automobile, Furniture, and Domestic application. Company has monopoly in Pre-coloured PS market in India as well as other countries.
Educational Details:
Diploma: Polymer and Plastics Engineering.
University: Dr. Babasaheb Ambedkar Technological Uni. [Dr. B.A.T.U.] Mangaon, (Lonere) in
Raigad, Maharashtra.
Grade: First class with Distinction.
Year of passing: Summer- 2007.
Career Objective
To become a part of innovative and challenging environment where I can continually learn and utilize my knowledge to successfully deliver solutions of the problems with the best attitude.
Career Growth
Production & QC Head (March-2015 to Present)
Production in-charge & Production planner (April- 2012 to Feb-2015)
Shift in-charge (July- 2009 to March-2012)
Production Engineer (Sept- 2008 to June- 2009)
Trainee Engineer (July- 2007 to Aug- 2008)
Professional Profile & Accomplishment
Designation: Production Head.
Reporting to: General Manager & Managing Director.
Job profile:
1. Planning of production schedule & achieving daily Production targets. Send daily report & inform daily activities, decisions to higher management. Present monthly report to higher management in MRM.
2. Maximum cost reduction of product without compromising quality.
3. Coordinate with the marketing persons & arrange the production as per their priorities.
4. Safety of manpower working in company & company premises.
5. Conduct trainings for Executive, Officers, Jr. Engineers, operators & contract persons about their work & Safety.
6. Giving raw material requirement & raw material schedule to purchase department to avoid plant stoppage due to RM unavailability.
7. Implementations of new procedures, systems & improvement in previous systems.
8. Planning of maintenance shut down without affecting production requirements.
9. Generate & maintain the SOP for different processes.
10. Solving technical & processing problems to reduce downtimes.
11. CAPA, HIRA & incidence report generation.
12. Knowledge of ISO, OHASAS, TS, & PPAP.
13. Arrange Preventive and Breakdown Maintenance with the help of service Dept.
14. Knowledge of removing & assembling the extruder screws.
15. Maintaining quality of products during production.
16. Controlling the generation substandard material & wastage.
17. Co-ordination with other functional departments like Marketing, R&D, Stores, Maintenance, MHD & purchase department.
18. Carrying out Departmental HSE activities (JSI, HIRA, Hazop, Safety committee Meeting.)
19. Handling the manpower (35 per shift).
20. Experience of handling the plant of 9 extruders (5 Kneader based & 4 feeder based) & 2 lab extruders.
21. Looking towards the overall activities in plant (from RM planning to dispatch).
22. Follow all the activities with SOPs & implementation of 5S method.
23. Stock matching of R.M. & finished goods at the end of every month.
24. WIP control & reduction.
For Quality control Lab I am responsible for:
1. Maintain the properties of the products.
2. Looking towards the calibration, maintenance & care of lab equipments.
3. Development of new products as per customer requirement.
4. Development of new colours.
5. Taking corrections in production batches.
6. Produce final product as per the specifications.
7. Taking corrective action in batch or in process to bring product in specification range.
8. Looking towards the testing of all the grades which produced in plant.
9. Approve Raw material for production on basis of tasting.
Achievements:
1. Successful implementations done which are giving satisfactions to employees & benefit to company.
2. New improvement schemes added which are increasing the profit of company.
3. Cost reduction schemes implemented in plant.
4. New product grades are set on the machines which were giving problems to be stabled.
5. Product developments done in critical time limit as per costumer urgent requirement.
6.138MT WIP material reduced.
5. Improvement done in Attitude & behaviour of junior staff.
Testing Knowledge:
Performed following polymer tests.
1. Colour matching,
2. ESCR,
3. IZOD impact,
4. Tensile Strength,
5. Flexural modulus & Strength,
6. MFI,
7. Bulk Density,
8. Rockwell hardness,
9. Filler Content,
10. HDT and Vicat softening point,
11. Moisture content.
Processing knowledge:
Polyethylene (PE), Poly propylene (PP), High impact polystyrene (HIPS), General purpose polystyrene (GPPS) & Ethylene Vinyl Acetate (EVA).
Additive master batch like UV, OB MB, Antimicrobial MB, Slip MB, Nucleating MB, Antistatic MB, and Combi MB.
Flame Retardant compound (PP, PS),
PP Compound,
Toughened Polystyrene,
Filler Master batches, (Barium Sulphate, Calcium, and Talc.)
Modified polystyrene,
Pre-coloured polystyrene,
Colour Master batches. (Poly styrene, Poly Propylene & Poly Ethylene.)
Troubleshooting & operational knowledge of following Equipments:
1. Werner & Pfleiderer (W&P) extruders ZSK - 50; Machines with gravimetric feeding system (K-tron).
2. Useon-75mm (china made) twin screw (gravimetric feeding by K-tron and Kneader with Force feeder)
3. Single screw extruders.
4. Double stage extruders.
5. Injection moulding machine. (Engel Made; 100 Ton, max short weight 100 gm).
6. 'GretagMacbeth' Colour-Eye 7000A Spectrophotometer.
7. Volumetric feeders & Gravimetric feeders (Loss in weight).
Computer Knowledge:
Tally & SAP operations.
Ms-Office (Ms Word, Ms Excel, PowerPoint, etc).
Independent operational knowledge of Computer & Internet.
Additional activities performed:
1. Participated in training programs for 'How to make safety committee more effective' at Central
Labour Institute (CLI) Mumbai.
2. Member of 'HAZOP' team of SUPREME PETROCHEM.
3. Constitutional Member of monthly safety committee meetings.
4. Inventory controller of raw material, pigments, dyes & additives.
5. Stock audit in-charge (external & internal).
6. HSE (EHS) Representative of Speciality (Compounding) plant.
HSE (EHS) Representative responsibilities:-
1. Take action against unsafe act & unsafe conditions or reporting them to HSE Department.
2. Carrying out joint safety inspections, audits, investigations, job safety studies.
3. Conduct departmental safety committee meetings.
4. Behaviour Based Safety (BBS) study & why -why analysis.
Personal details
Date of birth: 22 Sep 1985.
Nationality : Indian.
Gender: Male
Marital status: Married.
Hobbies: Reading, Playing Chess, Cricket & Carom.
Strengths: Hard working, Self-motivated, & Sincere.
Language Known: Marathi, Hindi, English.
Package details
CTC per Annum: 5, 50,000/- (INR) + Transportation & other facilities.
Declaration
I, Nitin V. Shimpi declare that all above information is true to the best of my knowledge.
(NITIN V. SHIMPI)
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