SCARIA.A.S
Contact: +** – 953-***-****
e-mail: ********@**********.***
In pursuit of career enhancing opportunities; in the field of Manufacturing and maintenance of Injection moulds, Press Tools, special purpose machines and Fixtures etc. especially in Tool Room sectors.
PROFILE SUMMARY
Over 15 years of experience in Manufacturing, Designing & Development of Press Tools, Injection Molds, fixtures, Process Planning of Aerospace components, Project Management, Product Testing & Reliability & Product Validation.
Expertise in complete product development operations with key focus on bottom - line profitability
Deft in ensuring optimal utilization of resources and timely accomplishment of deliverables
Skilled in planning detailed engineering activities from conceptual design to production readiness
Adroit in implementing various techniques for cycle time reduction and entailing identification of opportunities, analysis of data, conduction of tests, cost benefit analysis, implementation & post audits (internal & external)
Adept in managing product engineering tasks & practicing Bill of Design & Process for ensuring flawless launch
CORE COMPETENCIES
Suggesting and sourcing new technologies for new products
Performing trials of new material for different applications and end products uses
Designing processes & formulations for manufacturing products & establishing process parameters
Conducting trials, identifying deviations & making relevant modifications to stabilize products
Implementing ISO quality standards to produce consistent quality product & recommending required changes in process as well as in technology to improve product quality
Developing Quality Control by monitoring incoming, in-process and final inspection of procedures, records & ISO documentations
ORGANISATIONAL EXPERIENCE
Since Apr’14 with Nettur Technical Training Foundation, Thalassery as Senior Training Officer
Role:
Train the youth in employable skills through holistic training nationally and internationally.
To train both manufacturing and designing of different types of tools, components and products
Conduct the evaluation, mentoring influence them into their behavior in all aspects
Train in softwares like Catia, Autocad, Pro Engineer etc.
Since Oct’10 –Sep’12 with Central Tool Room & Training Centre, Bhubaneswar as Designer (G.E.T) - Aerospace Components/Fixtures Division
Role:
As designer for heat exchanger fixtures, injection moulds, press tools, fixtures etc for different customers
Process planning for Aerospace components; from modeling, process planning & follow up until final delivery
Design & development of fixtures for different production processes
Mar’07 – Sep’10 with Interplex Electronics, Malaysia as Tool Room In-charge
Role:
Accountable for maintaining the quality and production needs of the fully automated injection molds for reel-to-reel insert molding components
Managed the project transfer as well as training on operations and troubleshooting of 3 vertical injection molds for reel-to-reel insert molding; from Interplex China
Ascertained preventive maintenance of moulds, reduced mold down time & enhanced cycle time by implementing new methods
Liaised with customers and vendors on queries regarding new product DFM & new design suggestions
Involved in:
oDevising estimated cycle time, part weight, runner weight, preparing and sending weekly reports and presentations on problem solving or suggestions for improvements
oFormulating the design and detailing of individual components from a insert molded package
PREVIOUS EXPERIENCE
Aug’06 – Mar’07 with Foreman Training Institute, Bangalore & Harbingers Computer Centre, Peravoor as Assistant Faculty (training) for - AutoCAD & Unigraphics
Jan’05 – Jul’06 with Beyonics Precision Machining, Malaysia as Mold Maker - Mould Fabrication Department
May’03 – Dec’04 with Alpha CAD Designs, Bangalore as Tool & Die Maker
Oct’98 – Apr’03 with Plasmet Systems, Bangalore as Tool & Die Maker
EDUCATION
Post Diploma in Tool Design and Manufacturing from Central Tool Room and Training Centre, Bhubaneswar (Under Ministry of Micro, Small and Medium Enterprises), Govt. of India in 2012
Diploma in Tool and Die Engineering from Kerala Govt. Polytechnic Kozhikode (Under Board of Technical Education Kerala State in 1998 with first rank
TRAININGS
Successfully underwent various trainings on:
oFire and Safety, Integrated 8D Problem Solving, FMEA Awareness, ISO 9001: 2008, TS16949: 2009, Integrated Internal Auditor, etc.
oMistake Proofing (Poka-Yoke), Advanced Product Quality Planning, Production Part Approval Process, Statistical Process Control, Measurement System Analysis (during the stay in Interplex Malaysia)
Attended:
oIn-plant training at BPL Automation Limited, Bangalore
oTraining at Saras Industries, Bangalore
Technical skill - set
Well versed with MS Office Tools, CATIA V5 R19, Solidworks 2010, AutoCAD 2008, Pro-Engineer Wild Fire 5.0, Unigraphics NX 7.5, etc.
Proficient in Designing, Modeling, Drafting & Detailing, Assembly, Surface Modeling, GD&T, Kinematics etc using various softwares listed above.
PERSONAL DETAILS
Date of Birth : 26th May, 1977
Linguistic Abilities : English, Hindi, Malayalam, Tamil & Kannada
Location Preference : Can be anywhere (India or abroad)
Residential Address : Atakkamundakkal (House), Kottayad, Kakkeyangad Post, Peravoor Via, Kannur
District, Kerala – 670673
Phone no (Landline) : +91-674-******* (P.P)
Passport Details : J4133296 Expiry 03/01/2021