Process engineer/ lean engineer/power engineer
Resume:
MOHAMMED KHAN
Windsor, Ontario
Ph.: 519- 990- 9856
mailto:*********@*****.***
OBJECTIVE: To seek expertise and a challenging career that offers the stimulus to explore my abilities and to succeed in a multi-disciplinary environment charged with excellence especially in the area of product, development Testing and lean engineering.
SUMMARY:
Developer of PFEP. Plan For Every Part. A state of the art, customizable application designed as a major tool used in the "Lean" Processing for large manufacturing industry.
Expertise in value stream mapping, lean manufacturing simulation, lean manufacturing culture, lean layout, Gates production system, just in time, material movement, first in first out buffer management and inventory buffer system.
Hands on experience in Industrial engineering/Manufacturing Techniques, Quality Control, and Product Design.
Has immense capability to work effectively while working as a team member or individually. Outstanding Analytical and Problem-solving skills coupled with excellent communication skills.
Maturity and Ability to interact and deal with all levels of management, especially top management.
Familiar with ISO 9000/QS9000.
Bill Of Material (BOM)
Familiar with FMEA
Continuous improvement (CI) and 5S
ASME and CSA
SCADA and DCS system
Good communication, interpersonal skills and having capability to lead team.
Good knowledge of Electronic Data Interchange.
Exceptional ability to quickly master new concepts.
Has immense capability to work effectively while working as a team member or individually.
Outstanding Analytical and Problem-solving skills coupled with excellent communication skills.
Proficient in AUTOCAD 2009.Unigraphics NX5, Solid works 2007,Catia V5, Pro-e WILDFIRE 2.0
Excellent computer skills to handle database management and excellent ability to use internet for market research
Proficiency in end-to-end and back-end database testing using Oracle 8i,
Expert in System, Integration, Regression, Load, Performance, Volume, Stress, White Box and Backend testing with SQL.
Familiar with Ab-initio, an ETL tool
Proficient in MS-EXCEL, MS-ACCESS, PowerPoint, UNIX andPL/SQL
Proficient in Win runner, Load Runner, Test Director and I-GRAPHIX
EDUCATIONAL QUALIFICATIONS:
Advanced Diploma in Power Engineering 2011- 2013
Diploma in Manufacturing Engineering Design, Canada 2008-2009
M.S (Mechanical Eng.) University Of Bridgeport 2000 -2002
B.S. (Mechanical Eng.) Osmania University, India 1994-1998
PROFESSIONAL EXPERIENCE:
GDF SUEZ is a global energy player and an expert operator in the three key sectors of electricity, natural gas and Energy services.
Using computerized systems to control, start, shut down and track the operation of boilers and related equipment, as well as using automatic or manual controls.
Monitoring alarms, gauges and other instruments associated with plant operations (HRSG gas turbine generator, steam turbine, and water tube boilers).
Troubleshooting and taking corrective action to prevent equipment or system failures.
Isolating and locking out equipment mechanically and electrically for inspection and repair.
Ensuring that equipment and processes operate at maximum efficiency.
Doing chemical tests of boiler water and other process samples (boiler feed water, condensate returns, and softener).
Interpreting chemical tests of boiler and other process water, to determine appropriate chemical treatments.
Preparing equipment for maintenance and inspection (for example, shut down, lock out, restart).
Testing emergency diesel generators
Working with outside agencies, consultants and contractors (cleaning and maintaining burners, refitting gas line piping).
Operate steam boilers, air compressors, water softeners, air dryers, pumps, and fans.
Responsible for the safe operation of the steam plant
Track and log all Gas, Water, and Hydro Readings
Perform all tasks related to the safe and efficient operation of the Steam Boiler plant including repairs and maintenance.
CEMS monitoring
Perform routine inspection and testing of equipment to ensure proper operation.
Document air compressor readings, all plant steam produced and consumption, gas consumption. Supply gas forecasts to gas supplier.
Performs water analysis on boilers. Complete daily, weekly, monthly log report
Test runs the safety and standby equipment.
Control and maintain auxiliary equipment, such as pumps, fans, compressors, condensers, feed water heaters, filters, and chlorinators, to supply water, fuel, lubricants, air, and auxiliary power.
Monitor and inspect power plant equipment and indicators to detect evidence of operating problems
Operate or control power-generating equipment, including boilers, turbines, generators, using controls boards or semi-automatic equipment.
Regulate equipment operations and conditions such as water levels, based on data.
Take readings from charts, meters and gauges at established intervals, and take corrective steps as necessary.
Black out and backup monthly test
Auxiliary boiler, DE aerator system
Boiler Start up And shutdown
Lockout tag out system and demineralizer system
Clean, lubricate, and maintain equipment such as generators, turbines, pumps, and compressors in order to prevent equipment failure or deterioration
Cooling tower and circulating water system
Cooling tower chemical feed and corrosion control
Calibration for Rosemount MODEL 54E,PH scale and conductivity
Collect water, and electrolyte samples for laboratory analysis
PH, Copper, Iron, Turbidity, Oxygen, Phosphorous, conductivity Tests and log them and compare and monitor the trend
Communicate with systems operators to regulate and coordinate transmission loads and frequencies, and line voltages.
Inspect records and log book entries, and communicate with other plant personnel, in order to assess equipment-operating status.
Record and compile operational data, completing and maintaining forms, logs, and reports. Recording and indicating instruments or from computers
Knowledge of First Aid And CPR
Excellent computer skills to handle database management and excellent ability to use internet for market research
Has immense capability to work effectively while working as a team member or individually.
Outstanding Analytical and Problem-solving skills coupled with excellent communication skills.
Maturity and Ability to interact and deal with all levels of management, especially top management
Process Engineer/Lean Specialist
Gates Corporation A Tomkins Company Windsor, ON Jan 2007- Dec 2007
Gates is the world’s largest manufacturer of power transmission belts for problem-solving applications. Gates manufactures V belts for speciality drives, synchronous timing belts, crankshaft dampers, tensioners and idlers for both accessory and synchronous drive systems.
Establish kanban on containers being delivered from the supermarket market, kanban for finished goods and kanban for the parts being replenished at the market.
Developed the value stream maps for current and future state for all 12 assembly lines using I-GRAPHIX and MS-EXCEL.
Developed PFEP (Plan for every part) spreadsheet/database which includes in excess of 30 pieces of information from several different departments on 13000 + components and 336 finished goods.
Developed supermarket/decanting area and tugger routes
Develop and manage the flow of materials between plants and off-site stored materials using kanban.
Update PFEP database with required information.
Managed an initiative to minimize costs & space for assembly workstations by converting containers to small lot, reducing walk time with flow racks, & improving the flow of materials within the plants.
Experience and specialization includes lean manufacturing culture, inventory reduction, Cost reduction, lean layout, physical inventory / cycle count, safety, material movement, waste elimination, excellence assessment, bottleneck busting techniques, quick change over, machine utilization, and minimum-maximum inventory
Software Tester
Madison Mutual Insurance Company Chicago, IL Mar 2004 –April 2006
Involved in Business requirements decomposition, assisting other QA(Leads and Project Manager in Test Strategy development.
Prepared Ambiguity reports and addressed it to the BA’s.
Once the BA’s (Business analyst) and the final walk through of the Requirements Document was done addressed the ambiguities, started typing the requirements in Test Director.
Prepared the test cases in Test Plan tab of Test director.
Played major role in manual testing, Automation testing and Back End Testing.
Prepared Trace ability Matrix to map the test cases with the requirements from the Design Requirement Document.
Involved in writing and executing test plans, test cases and QA procedures tracking and reporting the defects using Test Director on a daily basis.
Reporting the test execution status in the Bug Review Meetings on a weekly basis with the project group.
Performed regression testing to test the functionality of the application after the bug fixing using Quick test pro automated tool.
Involved in Business requirements decomposition, assisting other QA (Leads and Project Manager in Test Strategy development.
Prepared Ambiguity reports and addressed it to the BA’s.
Once the BA’s (Business analyst) and the final walk through of the Requirements Document was done addressed the ambiguities, started typing the requirements in Test Director.
Prepared the test cases in Test Plan tab of Test director.
Played major role in manual testing, Automation testing and Back End Testing.
Prepared Trace ability Matrix to map the test cases with the requirements from the Design Requirement Document.
Involved in writing and executing test plans, test cases and QA procedures tracking and reporting the defects using Test Director on a daily basis.
Reporting the test execution status in the Bug Review Meetings on a weekly basis with the project group.
Performed regression testing to test the functionality of the application after the bug fixing using Quick test pro automated tool.
Assistant Manufacturing Engineer
Motronix India Jan 1999 –Sep 2002
Responsible for several areas in the quality department which include incoming parts Inspection, verification of parts quality, working with parts suppliers and maintaining Documents and procedures
In house quality monitoring, supplier process audit, design note change and Implementation in manufacturing, gauge and layout
Interacted with management to explain the SPC process, addressing & resolving quality Issues and/or problem raised by customers.
Prepared QC reports, proposed changes aimed at improving quality indices and pursue Quality issues to closure
Worked with tooling engineers & the production department in the support of all Manufacturing operations and assisted with tooling improvements & new tooling design
Engineering Intern
BHEL India Jul 1997-Jul 1998
India’s largest engineering and manufacturing enterprise in Energy sector.
The project involves receiving new Job Assignments.
Understanding of drafting fundamentals and customer standards as applicable
Incorporate moderate drawing revisions and changes geometrically and dimensionally
Job Study and Estimation, Scheduling, execution.
Quality checking and Final Delivery for the Gas Turbine.
REFERENCES: Excellent Reference Available up on Request
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