Design Engineer Project

Sathish Kumar.G

Flat B-*** Ittina mahaveer apartments

Neeladri nagar, Electronic city, ***************@*****.***

Bangalore 560100. Mobile No: +91-725*******

Brief Summary:

Over 9+ years of experience in product development of Healthcare (medical devices) and Telecom products. Involved in full product development life cycle from concept to production with a vision to implement the key learning for better design, by using CAD software like Pro/E wildfire2.0, wildfire 3.0, wildfire 5.0, Solid works 2009,2012,2014 and Nx-I-deas 6.1.

Objective:

To obtain a senior engineer position in R&D, and to use my strong analytical, detail-oriented and interpersonal skills to achieve a high quality product.

Experience Highlights:

Extensive experience in ENTIRE PRODUCT DEVELOPMENT LIFE CYCLE, which involves conversion of marketing requirement to product requirement and functional specification, project scheduling and technology transfer

Working with cross functional teams (sourcing, manufacturing service and installation engineers), for design and development, prototyping, pilot-building, verification and validation, system integration and providing training for manufacturing team.

Have Creative ability to evolve innovative solutions while developing new products.

Exposure in configuration management

Experience in Re-Engineering, Value-engineering and Tools Using CAD/CAM/ CAE Techniques.

Knowledge in Product Design & Development of Sheet Metal, Casting and Plastic operations.

3D Modelling, Surface modelling, Sheet metal design, plastics design, Assembly and Drafting using Pro/E wildfire 2.0, 3.0,5.0, PDM LINK - WINDCHILL 9.0, Solid works 2009,2012,2014, Nx-I-deas 6.1 and AutoCAD.

Conceptualizations and Customizations of ID concept for Colour material and form factor

Knowledge in DFM,DFA,DFS&DFT and GD&T

Data management on PLM LINK - AGILE

Experience in leading and working with the cross functional team for design review, verification test cases and test results, validation test cases and test results, system reliability and compliance test cases and results.

Experience in leading the team in terms of project execution, motivation and on-time delivery

Experience in resolving the manufacturing issue and install base issue.

Qualification:

Graduation: Bachelor of Engineering (in Mechanical Engineering) from Thirumalai Engineering College, Kanchipuram. Tamilnadu, INDIA.

Professional Experience:

OPTO CIRCUITS (INDIA) LIMITED Bangalore. Since May2012– Present. Mechanical Developer (Mediaid, Criticare, Cardiac Science and Unetixs, An OPTO Group of Companies)

GE HEALTHCARE Bangalore. Since July2011 – April2012. Design Engineer

(As deputation of DESIGN DESK INDIA PRIVATE LIMITED.)

MEL SYSTEMS AND SERVICES LTD Chennai. Since June2009 – Feb2011 Design Engineer.

GREEVA SOFTWARE SOLUTION - Chennai. Since April2006 – May2009 Design Engineer.

OPTO CIRCUITS (INDIA) LIMITED- Bangalore

Responsibility:

Responsible for Concepts, Design, Development of mechanical parts in the new product development activities for Automated External Defibrillator and patient monitoring system.

Developing the design input and design documents adhering to the SOPs of the PDP

Making a fully associative and parametric modeling as a Designer involved in Design, Modeling and Drafting of Sheet metal, Plastic and Casting parts.

Conducting Design reviews and Rapid Proto Type development

Working across cross functional teams for effective design, and involvement in design review meetings.

Making DFM, DFA and DFS for all Sheet metal, Plastic and Casting parts.

FAI approvals and vendor qualification

Preparing Fabrication drawings and generating Bill of Material (BOM)

Product Data management in Solidworks and Agile PLM

Giving inputs to V&V team for preparation of verification and validation protocols.

Facilitating with tool maker and the manufacturing team on the tool development.

Mechanical testing for product approval.

Involvement in the design transfer (to production) activities.

Project #1

Client : Cardiac Science

Project : G5LE – AED & Trainer (Automated External Defibrillator).

Duration :12 months

Role : Mechanical Developer.

Contribution:

Concept development with consideration to marking/user requirement, Manufacturing, Assembly and Cost point of design.

Product Design, Conducting internal and external design review with clients.

Risk management, verification and validation

Responsible for designing all plastic parts and colour material finish & Prototyping.

Making DFM, DFA and DFS for all Plastic parts.

Responsible for Authorization of all Engineering related documents (i.e) Assembly tree, revision notes, design change notice. General Assembly drawings, Assembly procedure, Inspection & testing procedures.

Making of new design or drawing of new or old components.

Data management on AGILE PLM

Ensuring the implementation of design changes on the tool from the vendor side.

Tools used: Solidworks 2014

Project #2

Client : Unetixs

Project : 3CP- vision (vascular diagnostic system).

Duration : 16 months

Role : Mechanical Developer.

Contribution:

Concept development with consideration to Manufacturing, Assembly and Cost point of design.

Product Design, Re-engineering & Prototyping.

Responsible for designing all plastic parts and colour material finish.

Making DFM, DFA and DFS for all Plastic parts.

Responsible for Authorization of all Engineering related documents (i.e) Assembly tree, revision notes, design change notice. General Assembly drawings, Assembly procedure, Inspection & testing procedures.

Making of new design or drawing of components.

Ensuring the implementation of design changes on the tool from the vendor side.

Did as per IEC 60601-1 3rd edition version 3.1

Tools used: Solidworks 2012

Project #3

Client : Unetixs

Project : REVO1100 (vascular diagnostic system).

Duration : 11 months

Role : Mechanical Developer.

Contribution:

Concept development with consideration to Manufacturing, Assembly and Cost point of design.

Product Design, Re-engineering & Prototyping.

Responsible for designing all plastic parts and colour material finish.

Making DFM, DFA and DFS for all Plastic parts.

Responsible for Authorization of all Engineering related documents (i.e) Assembly tree, revision notes, design change notice. General Assembly drawings, Assembly procedure, Inspection & testing procedures.

Making of new design or drawing of new or old components.

Ensuring the implementation of design changes on the tool from the vendor side.

Tools used: Solidworks 2012

GE HEALTHCARE- Bangalore

Responsibility:

Making a fully associative and parametric modelling as a designer involved in Design, Modelling and Drafting of Sheet metal, Plastic and Casting parts.

Making DFM and DFA for Sheet metal, Plastic and Casting parts.

Generating fabrication drawings and Bill of Material (BOM) for the prototype.

Applying Geometric dimensions and Tolerances for the component to meet functional requirements.

Applying appropriate welding to the Fabrication assembly.

Mechanical testing for product approval.

Project #4

Client : GE Healthcare, Ultrasound

Project : TETRIS (cardiovascular ultrasound system).

Duration : 6 months

Role : Design Engineer

Contribution:

Responsible for colour material and form factor by generating ID concept

Coordinate to modify the ID design

Ensuring the implementation of design changes on the tool from the vendor side.

Responsible for providing the part test guide line and test specifications for the part approval

Responsible for casting keyboard base and all casting parts design (Pedestal and Extender)

Responsible for all plastic part design

Responsible for the detailed drawing with required GD&T details.

Support in implementing mould mechanism and technique for producing high quality parts.

Tools used:

Pro-e wildfire5.0, PDMlink- Windchill-9.0, Nx-I-deas 6.1

MEL SYSTEMS AND SERVICES LTD – Chennai

Responsibility:

Mechanical design for casting, sheet metal, plastics and gasket parts

Electro Mechanical design considering GROUNGIN, ESD, and ANTIANNA

Tolerance calculations for a part as well as assembly

Detailing with GD&T,

Drawing for manufacturing and assembly.

Mechanical testing for product approval (approval for mass production)

Mockup and Prototyping development.

Responsible for vendor interaction

Project #5

Client : BEL, BANGALORE

Project : Versatile Communication System (VCS).

Duration : 8 months

Role : Design Engineer.

Description:

New Product Development, System study, Preparation of BOM, Designing of 32inch (18U) rack and rack mounted units (12 Unit) and standalone units(9 unit), Sheet metal modeling, Assembly and Detailing. All drawing numbering and release to document center. Mechanical testing for product approval.

Tools used:

Pro-e wildfire3.0, AutoCAD 2009.

Project #6

Client : BEL, BANGALORE

Project : Fire Control System (FCS).

Duration : 6 months

Role : Design Engineer.

Description:

New Product Development, consists of two types (FCS-I and FCS-II each consisting of five units) Preparation of BOM designing, modelling, assembling & detailing, All drawings numbering and release to document center. Mechanical testing for product approval

VCS & FCS are used on-board ship

Tools used:

Pro-e wildfire3.0, AutoCAD 2009.

Project #7

Client : HAL, BANGALORE

Project : Module Tester.

Duration : 3 months

Role : Design Engineer.

Description:

System study, Preparation of BOM, Designing of enclosure, modeling, detailing and assembling and all drawings numbering and release to document canter.

Tools used:

Pro-e wildfire3.0, AutoCAD 2009.

GREEVA SOFTWARE SOLUTIONS (p) Ltd

Greeva Software Solutions is a leading CAD division company, involved in live projects for leading companies like Ford, Wheels India, Sundaram Fasteners, Ucal Fuel Systems, Nadi Air Techniques Pvt. Ltd., Saber Pens, Schwing Setter, etc.

Responsibility:

Converting 2-D drawings to relation based 3-D, fully associative and parametric modelling.

Creating 3-D part assembly.

Modelling by Reverse Engineering process.

Optimization/Feasibility study using behavioural modelling.

Fabrication drawings and Bill of Material (BOM) generation.

Project #8

Client : LARSEN & TOUBRO Limited, e-Engineering solutions - chennai

Project : CENTORA.

Duration : 7 months

Role : Design Engineer (I worked for LARSEN & TOUBRO Limited, e-Engineering solutions, Chennai as deputation of GREEVA SOFTWARE SOLUTIONS from September 2008 to March 2009 and I lead the team consist of 8 members.)

OBJECTIVE :Modeling assembly and detailing of sheet metal and casting.

Tools used:

Pro-e wildfire2.0.

Personal profile:

Name : G.Sathish kumar

Date of Birth : 04.06.1983

Sex : Male

Marital Status : Married

Email id : ***************@*****.***

Tel. No : +91-725*******

Declaration:

I hereby declare that above mentioned particulars are true to the best of my knowledge and belief.

Place: Bangalore Yours Truly,

Date: (G.Sathish Kumar)

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