Design Engineer
Resume:
SUMMARY
*.* years of experience the design of sheetmetal, plastic, casting and machined components.Experienced in mechanical enclosure design and development of electromechanical devices, Strut systems,pipe hangers, fittings and pipe supports, CAD Support for Engineering activities and Geometrical dimensioning and tolerance.
10 months of experience in foundry tooling domain.
Responsible for concept design, design calculation and review of projects involved.
Experienced in DoU preparation, RS preparation, Project scheduling and tracking, Project Planning using MS Project, Proposal making, Vendor development and coordination for prototype development
Coordination, suggesting and interpretation of FEA boundary condition and results to the customer.
3D modeling and 2D associative manufacturing drawing creation for Sheet Metal, Casting and Plastic components.
Experience in value engineering, reverse engineering and NPD projects
Design For Manufacture (DFM), Design For Assembly (DFA) and FMEA
Proficient in CAD software - SolidWorks.Experienced in Pro E and UG.
Recognized for providing “Out of the box concepts” in the projects involved.
Recognized for project management and people management skills.
Estimation, quote generation and Purchase of raw material, tools for Foundry tooling manufacturing.
Supplier evaluation,vendor development and price negotiation.
Production management
EDUCATION
QUALIFICATION
PERCENTAGE
BOARD/UNIVERSITY
PASSING YEAR
M.B.A.-Marketing
61.46
IGNOU
2012
B.E.-Mechanical
81.6
KARUNYA UNIVERSITY
2008
HSC
90.33
STATE BOARD
2004
SSLC
81.45
MATRICULATION
2002
SOFTWARE
SOLIDWORKS - Expertise in Solid modeling, assembly and 2D drawings.
Experience in - AutoCAD, Unigraphics, Pro E, Catia
WORK EXPERIENCE
Larsen & Toubro-Technology Services (L&T TS), Bangalore.
(August 2008 - March2015)
Jayes Industries, Coimbatore(March2015-till date)
PROJECT
MANAGEMENT
Requirement study for the execution of the projects.
Planning and co-ordination of day-to-day activities involved in project with on-site, customer and team members.
Preparing and adhering to the Quality management documents.
Risk management and Risk mitigation.
Resolving the critical technical issues in the project.
Analyzing the competitor products.
Process monitoring for incorporating improvements in project execution.
Planning and allocation of resource as per the project requirement.
PROJECT
HIGHLIGHTS
March2015 – till date: Jayes Industries, Coimbatore – India.
Position: Manager
1.Foundry tooling for automobile components, valves and motor. [23-Mar-2015 to till date]
Project details: Design of foundry patterns and core box for sand casting components.
Contribution:
Review of the 3D models for pattern manufacturing / Die manufacturing.
Inspection of foundry patterns.
Follow up for manufacturing.
Identification of suppliers for broughout parts.
Vendor development and supplier evaluation.
People and time management.
Issue resolution on the foundry patterns manufactured.
Marketing and Customer relationship management.
August 2008 – March2015: Larsen & Toubro-Technology Services (L&T TS), Bangalore – India.(Apr 2014 – Dec 2014: In client location, Eaton Corporation, Peachtree city-Georgia-U.S.A on H1B visa.)
Position: Mechanical Design Engineer.
1.Solar projects [16-Apr-2014 to 20-Mar-2015]
Project details: New product development of solar junction, New product development of transition piece junction and harness length calculation for solar power projects.
Contribution:
Calculation of voltage and power drop for existing harness designs.
Development of different alternatives for the harness design.
Wire selections, connector selection and design of solar junction and transition piece junction
Design of supports which are casting components.
DFMEA for the solar junction and transition piece junction.
3D model and 2D drawing creation
Selection of tool for crimping the taps used in the junction
Development of test plan.
Coordination with manufacturing team for prototype development.
2.Strut Systems, Pipe Hangers and Support Systems [01-Jul-2013 to 16-Apr-2014]
Project details: Value engineering of beam clamp, post base, pipe clamps, pipe straps,pipe hangers, conduit strut clamps and NPD of dovetail bar, strut fittings, trapeze application, modular pipe support, channel nut, durablocks and concrete inserts.
Contribution:
Patent study and understanding the existing concept.
Brainstorming and concept generation to meet the DFA and DFM requirement of the product.
sheet metal and casting component design.
Comparison and selection of the concept by Pugh matrix.
Compliance to UL standards.
Co-ordination with FEA team and client in carrying out FEA.
3. Plastic Cable Hook and Color ID [01-Mar-2013 to 30-Jun-2013]
Project details: Design of new plastic cable hook with reference to current metal version of cable hook.
Contribution:
Analyze and study of the competitor product.
Ideation and Concept generation.
Coordination with FEA and Mold flow analysis team for incorporation of the suitable changes in the model.
Modeling and detailing of selected concept.
4.DIN Rail Power Supply Unit [01-Apr-2012 to 28-Feb-2013]
Project details: Design of plastic enclosure design along with spring design and clamping mechanism design.
Contribution:
UL checklist preparation.
Enclosure design.
Coordination with embedded team for PCB design actives.
Design of PCB mounts, spring calculation and clamping mechanism calculation.
Mechanical hardware selection in such a way that similar hardware can be used in different location there by reducing inventory.
2D manufacturing drawing creation and BOM generation.
5.Smart Combiner Box Project [01-Jan-2012 to 31-Mar-2012]
Project details: Enclosure design in such a way that with minor modification in tooling different variants can be accomplished.
Contribution:
UL checklist preparation.
Enclosure design.
Coordination with embedded team for PCB design activities.
Design of casting and machined components.
Design of PCB mounting, provision for LED, LCD display and tact switches.
2D manufacturing drawing creation and BOM generation.
6.Automatic Shunt Trip Project. [01-Jun-2011 to 31-Dec-2011]
Project details: Design and development of tripping mechanism for the switch.
Contribution:
Design of four bar mechanism triggered by solenoid for tripping.
Calculation of mechanical advantage of the tripping mechanism.
Enclosure design changes for accommodating the tripping mechanism.
Proof of concept design.
Coordination with different vendors for proof of concept and prototype manufacturing.
7.Surge Box Project [01-Apr-2011 to 31-May-2011]
Project details: Design of plastic and sheet metal enclosure for different variations of surge boxes.
Contribution:
Competitor product study and enclosure design.
Packaging of electronics and coordination with embedded team for PCB design activities.
Manufacturing drawing creation.
8.Solar Combiner Box [01-Dec-2010 to 31-Mar-2011]
Project details: Creation of different configurations of solar combining box in the same assembly.
Contribution:
Input study of the list of the parts provided.
Feasibility checks on the assembly of the required parts inside the enclosure.
Assembly creation using the design table in which more than 500 configurations were incorporated in the single solid works assembly file.
BOM generation and review.
9.Reverse Engineering of Quick Spec Control Panel 1200A [1-Apr-2010 to 30-Nov-2010]
Project details: Dismantling and understanding the mechanism and various sub-assembly of quick spec control panels and creation of the digital representation of the same, using which design of other variants of control panel was carried out.
Contribution:
Study of the catalog of the quick spec control panel for understanding the working and dismantling sequence.
Dismantling the quick spec control panel and listing the parts and sub assemblies.
Measuring and modeling of sheet metal and plastic parts.
2D drawing creation.
Using the models of 1200A Quick spec control panel as a reference design of panels for 400A,600A,800A and 1000A were designed.
10.Reverse Engineering of Disconnect Switches 200A and 400A [1-Nov-2009 to 31-Mar-2010]
Project details Dismantling and understanding the mechanism of the disconnect switches 200A and 400A and creation of the digital representation of the same.
Contribution:
Study of the catalog of the disconnect switches for understanding the working and dismantling sequence.
Dismantling the disconnect switches and listing the parts .
Measuring and modeling of sheet metal, plastic and casting parts.
2D manufacturing drawing creation.
11.Design of Control Panel [1-Jan-2009 to 31-Oct-2009]
Project details: Design and development of control panel with multiples door in sheet metal and providing locking arrangement.
Contribution:
Study of the electrical components and sub-assemblies to be mounted into the enclosure and listing of the same.
Design of enclosure locking arrangement.
Concept design of the sheet metal enclosure along with accessories which are sheetmetal and casting.
Incorporation of different configurations to the assembly.
Part drawing and assembly drawing creation.
12.Sand Casted Suspension Clamps [11-Aug-2008 to 31-Dec-2008]
Project details: Modeling of sand casted suspension clamps from the physical sample provided and drawing creation.
Contribution:
Analyzing and study of physical samples.
Desing updated of sand casted suspension clamps.
Determining the parting line and providing draft to the model.
2D manufacturing drawing creation.
CONTACT DETAILS
Mobile
: acs7ea@r.postjobfree.com
Declaration
I hereby declare that the above details are true. Given an opportunity to work with your esteemed organization, I assure that I would discharge my duties to the entire satisfaction of my superiors by giving enough interest towards challenging jobs, hard work, developing team spirit, balance of confidence and update of latest technologies.
Place: Coimbatore
Date: 12-Jan-2016 GODWIN G.J.
Contact this candidate