Advanced Composite Services

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J E A N B R U N O B A S T I E N

• Primary Address: Paseo de Tunez 306, Tejeda, Queretaro, MEXICO 76904 •

• Secondary Address: 8340 Cure-Clermont, Montreal, Quebec, CANADA H1K 1Y1 •

• Montreal: 514-***-**** • Queretaro: +52-442-***-**** • Email: ***********@*******.*** •

• Citizenship: Canadian • Residency: Mexico •

BACKGROUND

- Composites Fabrication & Assemblies.

- Production & Quality Optimization.

- Automotive & Marine Industry (One-Off, High Performance & Racing Applications).

- Aerospace Industry (Aircraft Pre-production & Certification).

- Component and Tooling Design.

- CAD design in Unigraphics NX Software.

LANGUAGES

Fluent in both French and English as primary language. Spanish as second language. EDUCATION

Mechanical Engineering Technology

College Diploma obtained October 2003

(6 Study Semesters and 3 Work Terms)

Georgian College, Barrie Ontario CANADA

End of studies research on principles of wind tunnel testing fundamentals. SPECIALIZED

TRAINING

Advanced Composites Training Certificate

Renaissance Aeronautics Associates Inc. (RAA), Ontario

Module 1 – Composite Materials, Fabrication & Damage Repair (March 2004).

- Composite materials for Aviation, Automotive, Marine and other applications.

- Resin systems, single & hybrid fiber reinforcements and core materials.

- Basic composites design theory of composite structures design.

- Detection of flaws and damage in composite structures.

- Structural repair techniques / procedures and quality assurance on structural repairs.

- Material handling, environment, cutting, grinding, sanding.

- Vacuum bagging and curing processes for “wet-lay up” localized repairs.

Module 2 – Advanced Composite Structures – Damage Evaluation and Repair (March 2005).

- Carbon fiber structures and bonded repairs to thin, highly stressed structures.

- Advanced repair situations & techniques.

- Composite and aluminum surfaces bonding ( PANTA ).

- “Hot bonders” for controlled and accelerated cures and pre-preg fibers.

- Introduction to SRM (Structural Repair Manual) for various aircrafts. First Aid and CPR training

Red Cross of Mexico.

High Angle Rescue and Confined Spaces Awareness

Safety Technology Ltd.

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EMPLOYMENT

Sky Climber Wind Solutions, Goderich, Ontario CANADA Lead Composites Repair Technician – Since June 2015 (Seasonal)

- Lead repairs and service procedures.

- Documentation of work.

- Ensure rigging team allows for safe work environment when lifted in altitude. Bombardier Aerospace Manufacturing Center of Mexico, Queretaro, Queretaro MEXICO Sr. Quality Analyst – January 2015 – May 2015

- Review customer quality claims.

- Create and initiate Quality Alerts to production line.

- Produce monthly performance report.

Bombardier Aerospace Manufacturing Center of Mexico, Queretaro, Queretaro MEXICO Learjet 85 Composite Business Jet Program Model LJ-200-1A10 Composites Specialist : Production Coach / Source Inspector / Quality Assurance Analyst 4

– July 2010 to January 2015 (Contractual)

- Certification of the Learjet Model LJ-200-1A10

- Insure that all Bombardier Aerospace Materials and Processes Specifications are respected.

- Overview build process of entire wing assembly, and detail parts inside clean room for Static

- Testing and Flight Test preliminary units (CAST, FTV, and BFTC units).

- Review built documentation for company conformity and issue FAA 8130-9 approvals for all stages of build.

- Communicate shop best practices to mechanics to promote best final-product condition.

- Support quality agent during build to ease conformity process. Verbom, Valcourt, Quebec CANADA

Tooling Designer – April 2009 to June 2010

- Design stamping tools for press according to customer requirements with design guidelines.

- Problem solving to accommodate design challenges with press capabilities and specifications.

- Assure on-time built of components sent out to pattern shop and casting foundry.

- Design components for “Standard Parts Library” to be used in future projects.

- Create drawings for machining shop with required GD&T for proper functioning of die set.

- Tooling modification to accommodate design revision. CAD Software: Siemens’ NX 6, CATIA V5.

Premier Aviation Overhaul Center Inc., Trois-Rivieres, Quebec CANADA Advanced Composites Technician – January to March 2009

- Evaluate severity of given damage on Aircraft for structural and non-structural sections.

- Research Maintenance Manual and Structural Repair manual for allowable damage criteria and approved repair procedure for specified repair.

- Perform given repair according to Maintenance Manuals and Structural Repair Manuals.

- Report to supervisor about work being done and discrepancies between initial repair order and additional work discovered.

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Multimatic Technical Center, Markham, Ontario CANADA Advanced Composites Fabricator and Finisher (Carbon Fiber) – January 2005 to August 2008

- Pattern preparation, tooling fabrication, modification and repair.

- Part fabrication, modification, repairs, assembly, and paint apprentice.

- Laminating techniques practiced: wet lay-up, pre-preg and vacuum infusion (VARTM).

- Restructure material usage and flow control methodology.

- Create work instructions for laminate lay-ups and components assembly.

- Cost estimation for given components/assemblies in production to evaluate manufacturing costs.

- Research and modify material templates for specific job to reduce material cost and labour.

- Manage material order at kit cutting supplier without production delay. Multimatic Technical Center, Markham, Ontario CANADA Stamped & Welded Assemblies Design Engineer – May 2004 to December 2004

- Design and Engineering of steel for Instrument Panel and Suspension components.

- Create quote drawings from given math data.

- Design components meeting customer needs.

- Consider alternate solutions for given tasks or problems.

- Create research documents in quest of improving production speed without compromising quality.

- Apply GD&T to designed components.

CAD Software: Unigraphics NX 2.0, Ideas NX.

Multimatic Technical Center, Markham, Ontario CANADA Advanced Composites Fabricator (Carbon Fiber) – October 2003 to April 2004.

- Tooling fabrication, modification and repair.

- Part fabrication, modification, repair and assembly.

- Simple parts and assemblies.

- Laminating techniques practiced: wet lay-up, pre-preg.

- Operate and maintain Autoclave.

Multimatic Technical Center, Markham, Ontario CANADA Test Engineer – August 2002 to December 2002 (1 Work Term)

- Engineering testing and validation of automotive components such as door and hood hinges, door sliders, and suspension components for mechanical and corrosion properties.

- Perform test structure engineering and fabrication, test set-up, perform test, produce test reports, and competitive analysis.

- Complete tear down with thorough investigation of specified vehicle system. CAD Software: CAD Key 19.

SLP Canada Inc., Lachine, Quebec CANADA

Quality Assistant – April to August 2001, and January to April 2002 (2 Work Terms)

- Update and revise approved changes to ISO/TS 16949 & QS9000 Quality System.

- Implementation of approved changes to the Quality Manual.

- Maintain the assigned sections of the Quality Manuals.

- Modify current procedures to reflect approved changes/improvements in production methods for glass fiber components (RTM and SMC).

- Create maintenance program for machinery.

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PROFESSIONAL

PROJECTS

INVOLVEMENTS

2010-2015 Learjet 85 Certification Process

- Certification of the Learjet Model LJ-200-1A10 (Learjet 85) at Bombardier Aerospace Mexico Manufacturing Center, as a Wichita Learjet Source Inspector.

- Validate work is performed to company material and process specifications

- Review built documentation for company conformity and issue FAA 8130-9 approvals for all stages of build.

2007-2008 Lola Design Daytona Prototype

- Chassis build, tooling build, bodywork fabrication, modification and repair of all composites body panels and sub-components.

- Complete body panels and sub components fitting on car. 2006-2008 Saleen Mustang S281 E Coupe Lower Body Package

- Develop material templates for fast and easy lamination process of composites Front Splitter and Rear Diffuser components.

- Create lamination schedule for production line.

- Full responsibility of flow process, parts assembly, paint process and final inspection.

- Improve manufacturing process for faster and cheaper productivity while maintain targeted quality level.

2002-2007 Multimatic Ford Focus Daytona Prototype

(Winner of the 2003 24 Hours of Daytona, Rolex Daytona Prototype Class at Daytona, Florida)

- Chassis build, bodywork fabrication, modification and repair of all composites body panels and sub-components.

- Complete body panels and sub components fitting on car.

- Support Motorsports Division with on-site body repairs at race track. 2007 Multimatic 1932 Ford Coupe (Multi ’32) SEMA Show Car Build

(Patented In-Wheel Suspension (IWS) DSSV damping as used on championship-winning F1 and Champ Cars)

- Exterior bodywork and fitting.

- Exterior and interior body prep and paint.

2007 Panoz DP01 Champ Car

- Wheel-flips set production fabrication, assembly and final finishing. 2006-2008 Andretti Green Rear View Mirrors

- Part fabrication, fitting and assembly.

- Part repair and modification.

- Lay-up development and modification for initial production run. 2005-2007 Steve Killing’s Hydrofoil C-Class Catamaran Build

(2007 International C-Class Catamaran Championship leader with 11 Straight wins)

- Tooling fabrication for hull, deck and wing components.

- Components fabrication and assembly of hull and wing assemblies.

- Support paint shop with painting of final product. 2003-2006 Skiff Design International 14 Sailboat Build

(2006 Los Angeles 1st, 2nd & 3rd World Class Winner)

- Create lamination schedule for production line.

- Participate in fabrication and building of sailboats. 2004 Panoz Esperante GTLM GT2

- Carbon fiber panels fabrication and finishing.

2004 S197 Ford Mustang Suspension Components

- Initiate redesign of the S197 Mustang Rear Lower Control Arm 5 pieces assembly to a single stamp component.

2001-2002 Chevrolet Camaro SS and Pontiac Firehawk Build

- ISO/TS 16949 & QS9000 Quality System maintenance throughout production line.

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