CAREER OBJECTIVE:

A Mechanical Engineering professional with team building and

leadership qualities, 6+ year’s experience in site Welding & Fabrication, Petrochemical, and Oil & Gas Sector’s. Having sound knowledge and educational background in API, ASME, ASNI, ASNT, and BS & TEMA and also well acquainted in NDT, Welding Inspection, and Pressure Vessel inspection.

PROFESSIONAL EXPERIENCE:

Inspection Engineer (QC) June 2015 to Present.

Bureau Veritas India Limited,

DLF Utilities Limited, Haryana, India.

Responsibilities:

Implement the Project construction Quality Program (Project Quality control procedures, inspections and test plans, and construction procedures) at site.

Implement the Quality control intervention points on the Inspection and Test Plans (ITP).

Maintain, monitor and ensure highest quality in services or products and Develop and initiate quality standards for tests, inspections and evaluations.

Perform checking like dimensional, visual & mechanical inspection using standard documentation and procedures.

Witnessed Qualification of Welding Procedure Specification and Procedure Qualifications as per ASME SEC.IX, BS EN 288 and API 1104.

Witnessing the Qualification test of welders, welding operators and selection of filler metals as per ASME SEC. IX, SEC.II PART.C.

Good introduction with ASME SEC. VIII, SEC IX, SEC V, SEC II, AWS D 1.1, API 620, API 650, API 1104, ASTM STD's, IS STD's, etc.

Identify root cause of problems, analyze and develop remedial actions working with shop floor and engineers.

Prepare the regular Site progress reports for the mechanical QA/QC related part as required by the Project/Site Manager (weekly and monthly).

RAMESH BATHINA,

S/o Narayana Rao,

D.No. 6-98,

Doddavari Peta,

Srirampuram (post),

East Godavari District,

Andhra Pradesh-533251,

India.

Mobile No:

+91-970*******

E-Mail:

acrs5i@r.postjobfree.com,

Skype ID: ramesh.bathina1.

Having a Valid Passport

Passport No: H9064085

Validity: 16 JUNE 2020

Total Experience: 6+ Years

Educational Qualification:

B.Tech (Mechanical)

PROFESSIONAL SKILLS:

American Society for Non-

Destructive Testing (ASNT)

LEVEL-II

Radiography

Testing.

Ultrasonic Testing.

Magnetic Particles

Testing

Liquid Penetrate

Testing.

Key Skills:

AUTOCAD, CATIA-V5,

PRO-E, MS-Office.

Engineer (QC) February 2014 to May 2015.

Simech Engineer Private Limited,

Kalyani Steels Limited, Karnataka, India.

Responsibilities:

Implement the Project construction Quality Program (Project Quality control procedures, inspections and test plans, and construction procedures) at site.

Implement the Quality control intervention points on the Inspection and Test Plans (ITP).

Witnessed Qualification of Welding Procedure Specification and Procedure Qualifications as per ASME SEC.IX, BS EN 288 and API 1104.

Witnessing the Qualification test of welders, welding operators and selection of filler metals as per ASME SEC. IX, SEC.II PART.C.

Good introduction with ASME SEC. VIII, SEC IX, SEC V, SEC II, AWS D 1.1, API 620, API 650, API 1104, ASTM STD's, IS STD's, etc.

Perform NDE inspections of pressure vessels, towers, heat exchangers, piping, tanks, heaters and other miscellaneous equipment to determine the condition of the refinery asset.

Review sub-contractors Quality control procedures and plans.

Implement the Surveillance Inspection program over subcontractors to ensure conformity to project specifications/standards.

Carry out Quality control activities including inspection, examination and testing to verify the quality of the Installations and ensure construction operations are in compliance with project specifications.

Complete relevant forms and prepare Request for Inspection (RFI), Checklists, reports on inspections and test undertaken for the conclusion in and inspection records.

Issue Non Conformance Reports (NCRs) for all violations generated by the Construction, Sub-contractors and investigate the causes of non-conforming items, and initiate corrective actions to prevent recurrence of nonconformities.

Ensure that the documentation generated by the inspections, Request for Inspection (RFI), Checklists, test and surveillance meets the requirements of the Project Quality Plan.

To provide leadership in supporting the Quality agenda of both-in country line of business by ensuring that ISO 9001 quality management systems are established, implemented and maintained in all identified sites and developing improvement required by the standards. Engineer (QA/QC) November 2012 to February 2014.

Vasavi Power Services Private Limited,

4x125 MW Sudanese Thermal Power Generation Co Ltd, Rabak (Sudan), Africa & 2x210 MW - stage III Vijayawada Thermal Power station through Andhra Pradesh, India. Responsibilities:

Preparation of welding documents such as Welding Procedure specifications (WPS), Procedure Qualification Records (PQR), Welder Performance Qualification (WPQ) records, Welder Continuity Records, Weld maps, Repair Welding procedures, Post weld heat treatment procedures, Preheat & post heat procedures, Procedures for Control & storage of welding consumables .

Handling troubleshooting, failure analysis, root cause analysis & metallurgical evaluations Selection, technical requirements preparation, estimation and testing of welding consumables.

Verifying Material test certificates for welding consumables & raw materials.

Implementing welding activities as per ASME & ISO 9001 systems.

Monitoring inspection activities as per approved Inspection & Test plans, Witnessing the destructive testing for procedure qualifications test coupons, welder qualification test coupons & reviewing the Test reports.

Monitoring NDT activities and review of NDT procedures, NDT reports & interpretation of RT films.

Preparation of QA/QC documents and Prepare/Review of WPS, PQR & witnessing of WPQT.

Perform NDE inspections of pressure vessels, towers, heat exchangers, piping, tanks, heaters and other miscellaneous equipment to determine the condition of the refinery asset.

Stage and final inspection of structures, storage tanks, Heat exchangers and pressure vessels as per BIS 7215, API 650, ASME SEC VIII DIV.1, AWS.D1.1 & PD 5500.

Preparation of non-destructive testing procedures (PT, MT, UT & RT) as per ASME SEC.V.

Interpretation and evaluation of PT, MPT, UT & RT tests as per ASME SEC V, VIII & IX, ASME B31.3 and Customer Specifications.

Witnessing of Hydro test, Pneumatic test, oil & chalk test, smoke test, vacuum test, eddy current testing of tubes, PMI test, U.T, MPT, DPT, etc.

Visual Inspection, review of RT films, shot blasting & painting & fire proofing Inspection & Aluminizing check.

Good introduction with ASME SEC. VIII, SEC IX, SEC V, SEC II, AWS D 1.1, API 620, API 650, API 1104, ASTM STD's, IS STD's, etc.

Coordinate functions of third party inspection organizations employed to meet code, statutory and company requirements.

Manage Audits in line with the audit programmer, to ensure compliance and effectiveness of HSE system, evaluation of results and initiate necessary corrective action.

Promote and develop Safety culture and support and drive through preventive activities and Analyze HSE report to identify trends, establish performance against target and identify corrective actions for continuous improvement.

Engineer (FQA) August 2010 to November 2012.

Power Mech Projects Limited,

Lanco Amarkantak Power Limited, 2 660 MW (Super Critical TPP) & Jindal Power Limited, 4 600 MW Korba & Raigarh, Chhattisgarh, India. Responsibilities:

Inspection of Welders testing like NON IBR’s, & IBR’s recruitment by following ASME codes and standards.

Coordination with Client Quality Inspectors to organize and monitor the stage inspections required of respective disciplines at project.

Carrie out material inspection for various metals by using MPI (spectrum machine).

Checking piping spools during fabrication and installation.

Pipe line fit up inspection before welding as per drawing.

After completion of welding, inspection is done as per Field Quality Plan (FQP).

FQP maintaining as per the NDT work & record preservation for job.

NDT check like LPI, MPI, RT, and UT as per codes.

Carrie out Radiography Test film interpretation & Ultrasonic Testing.

Maintaining site QUALITY with ASME SECTION-II, V&IX, AWS& ISO standards, and norms Knowledge about repair welding.

Hydro test and Air leak test on Boiler pressure parts and TG in condenser.

Carried out Columns & Beams inspection before erection.

Conduct for Fit up, weld visual of structural jobs & equipment job.

Coordination with Planning and Construction team to minimize the rework and wastage control.

Executing structure fabrication & erection along with welding inspection.

To maintain the Test Certificates and calibration certificates for various instruments.

Verification and completeness of inspection & test record for submission to Client group.

Developing and maintaining good relations with Client and sub-contractor. Trainee Engineer (NDT) August 2009 to August 2010. M/s Isotope Technical Labs, Visakhapatnam, Andhra Pradesh, India. Responsibilities:

Carrie out X- ray and Gamma radiography of piping for City Gas Distribution line in Luck now.

Carried out X-ray and Gamma radiography works for Kovvuru, pangidi gas pipe line.

Carrie out RT film interpretation.

Monitoring the thickness of in-service piping.

Maintaining good relation with Clients.

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