SAI KIRAN MALLE C : 757-***-**** E-mail: acrpdm@r.postjobfree.com

SUMMARY

To obtain a professional mechanical engineering position that will utilize my education and experience which helps me to build my career. Masters Graduate in Mechanical Engineering major with 2+ years of experience in design and analysis related tools like Pro-E Wildfire4.0, CATIA V5, ANSYS, AUTO CAD, Solid Works, MATLAB and Simulink

Good knowledge of electronic engine control systems and proficiency in the use of engine test lab equipment, data acquisition, and data analysis tools

Familiarity with the work environment of manufacturing companies and knowledge of different manufacturing processes in automotive field

Proven ability to work as part of team, coordinate and capability to work with minimum supervision

Excellent problem solving and analytical skills coupled with strong mechanical and mathematical background

EDUCATION

Master of Engineering in Mechanical Engineering, May 2015

Old Dominion University, Norfolk, VA.

Relevant courses : Computer integrated Manufacturing, Nastran, Design of experiments, Concurrent Engineering, Applied mathematics, Cost Estimation, Project Management and Robotics.

Bachelor of technology in Mechanical Engineering, June 2013

JNTUH University, Hyderabad, India.

Relevant courses : Engineering Mechanics, Automotive Engineering, Thermodynamics I and II, Finite Element Analysis (FEA), Mechatronics, Industrial Electronics, Hydraulic Machinery, Heat and Mass Transfer, Mechanical Vibrations, Mechanical Design, Fluid Mechanics.

HIGHLIGHTS

Six Sigma tools expert Calibration techniques

Problem solving techniques Time management skills

Cross-disciplinary collaboration Project management

Material handling system Hands on experience on Diesel Engine

PROFESSIONAL TRAINING

“Fundamentals of Control Systems – Diesel” SAE Certificate of Mastery course June – Aug 2015

Engineering Process Training

CAN Communications (J1939)

Code Generation Training

Controls Theory and Application

Diesel Engine and Controls Training (Speed Governing, Controls Model, System Diagrams, Wiring, and CAN)

Business Etiquette, Leadership, Stress Management, and Teamwork.

TECHNICAL SKILLS

AutoCad, Pro E, Solid works, CAE, CATIA v5, ANSYS, MS-office, CNC programming, MSC NASTRAN, C, Matlab and Simulink.

PROFESSIONAL EXPERIENCE

Teaching Assistant Jan 2014 to May 2015

Old Dominion University – Norfolk, Virginia

Worked as Teaching Assistant for courses Thermodynamics I, Thermodynamics II and Fluids lab under Dr.S.Chaturvedi

Prepared course material for the Thermodynamics using MS office

Assisted System Administrator, working and monitoring systems

Working with Microsoft Outlook and Lotus notes for exchanging emails

Assistant Service Engineer May 2013 to Dec 2013

Viphani Engineering Corporation – Hyderabad, India

Supervising technicians and other engineers, and reviewing and approving designs, calculations and cost estimates

Coordinated with the management and the product development team to implement continuous improvement initiatives

Participated in cross-functional teams with manufacturing, quality, marketing and procurement departments

Proficient in MS Office Suite applications of MS Project (2010), Outlook, Word, Access, and PowerPoint, and is skilled at performing data evaluation, formulas and metrics in Excel

ACADEMIC PROJECTS

Old Dominion University – Norfolk, VA

Conceptual Design of Heated Snow Shovel

Final Masters Project on Concept of Heated Snow Shovel

Modelled and assembled parts of Snow shovel using Pro E

Transient and Structural Analysis of Aluminium blade using Finite Element Methods (ANSYS)

Worked on a case study written about Diesel Corporation of America

Collaborated with 5 members to calculate, analyse and compare 3 different machines and evaluate the performance and efficiency.

Worked and Studied Concepts of SAP, Markov Process and Six Sigma

Studied about Coolant and Lubrication systems of Heavy Duty Diesel Engines

JNTUH University – Hyderabad, India

Senior Design Project on Multi-cylinder petrol engine test rig

Collaborated with 5 members to design, build and test multi-cylinder petrol engine using hydraulic loading

Tested engine efficiency and calculated mileage of the engine

By using Solid works we have designed hydraulic loading and have done CFD analysis using Ansys

LHPU Engineering Solutions- Columbus, Indiana

Modeling of Diesel Engine Control project and PI Controllers for Regulating Engine Speed

•Designed Engine State machine in SIMULINK for Stall, Crank & Run states and PI controllers to

Maintain the diesel engine at its idle speed and limit its maximum speed.

•Designed a Simulink model to control the Engine RPM and controlled the Engine in a Test cell by

Communication with VP44 via CAN messages.

•Developed Min Gov & Max Gov strategies, calibrated PI controllers to maintain the diesel engine at its idle speed and limit its maximum speed.

Distributed Control system of Electronic Throttle Control (ETC)

•Designed PI controller to control the opening of the throttle based on analog input from Potentiometer.

•Calibrated PI controller to calculate offset & gain and tuned PI controller to minimize the oscillations of throttle position.

•Designed PI controller to optimize the fuel injection for varying engine RPM.

•Developed the distributed control system to communicate between controllers and sensors using J1939 CAN messages, analyzed and diagnosed CAN read and send messages.

Development of a Control System for an Electronic Fuel Injector

•Developed a Control System for an Electronic Fuel Injector using Simulink and MotoHawk blocks

• Calibrated the Control System using MotoTune

• Simulated the Control System for different engine speeds and tested on a Fuel Injector

SAI KIRAN MALLE

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