Injection Molding Engineer
Resume:
Opelika Alabama *****
************@*****.***
JOHN MAYES
OBJECTIVE
To use my knowledge to help improve efficiency and quality where ever I work.
PROFESSIONAL ACHIEVEMENTS
START UP OF NEW FACILITIES
I have designed and setup two facilities from empty building to a production facility.
SKILLS
Machine Troubleshooting
Process Troubleshooting
Equipment installation
Mold troubleshooting and repairs
Leadership
WORK HISTORY
INJECTION MOLDING MANAGER
HP PELZER, THOMSON GEORGIA
4/20/2015 – 6/17/2015
Responsibilities:
Manage all staffing for the injection molding.
Evaluate and improve processes.
Ensure that Processes are followed.
Start up new machine and setup work cell.
PREVENTIVE MAINTENANCE ENGINEER, PROCESS ENGINNER, MANUFACTURING ENGINEER, CV HOLDINGS LLC, AUBURN ALABAMA
9/11/2006- 1/31/2015
Responsibilities:
Implement PM program for all equipment using Data stream MP2 system.
Set up the system to maintain maintenance on the machines, extruder, auxiliary equipment, and molds
Process and maintained a twin screw extruder.
Process on the extruder in increase through put from 450 lbs. an hour to 825 lbs. an hour. Which reduced down time in the plant by 75% due to production of the plastic parts we produced was depending on the extruder.
Monitor the process to assure that the extruder was making quality pellets.
Implement monorail crane systems.
Worked with crane company to design and install three monorail crane systems. This was to reduce mold change times and increase safety during mold changes
Implemented two central vacuum loading systems.
This reduced downtime by 10%.
Reviewed and ordered new parts and equipment to support the company needs.
Startup and process new molds.
Evaluate molds before starting to sample the mold to determine if the was any issues.
Run a Screening D.O.E. to determine the variables that affect the function of the parts.
Run a D.O.E. to determine the proper variables to run the mold at that will make a consistent quality part.
Evaluate the results of the test on the parts to determine the best three processes.
Run the same three processes over again to see if the results was the same results.
After reviewing the results develop and process/ set up sheet to run the parts.
Run 10k pieces and monitor the progress.
Trained personal on the new processes.
Manage personal to insure proper parts are being produced and assure that all procedures are being followed.
Process and troubleshoot existing mold
Addressed quality issues with product.
Troubleshoot existing molds this included quality issues, hot runner temperature problems, Valve gates, mold safety monitoring systems, and core pulls.
Troubleshoot all equipment.
Troubleshoot Electrical, Hydraulic, Pneumatic, PLC and mechanical issues.
The sizes of machines at this facility was 30 to 350 ton, Machine types was Nissei
Tooling Manager
Managed new tool builds which included sizing of molds, determine the proper hot runner systems, valve gate systems, core pull systems, and the proper air ejector system.
Manage existing mold repair and mold modifications with three tool shops. Implemented Mold maintenance program this included daily, weekly, and monthly cleaning of the molds.
Trained personal on the new procedures.
OPERATOR, MAINTENANCE MANAGER, MAINTENANCE ENGINEER, PLANT ENGINEER
REVERE INDUSTRIES LLC, POPLAR BLUFF, MO
11/1989-9/4/2006
Responsibilities:
Maintain equipment and auxiliary equipment.
Implement two PM programs for all equipment. The first one was Data Stream MP2 and the second one was IQMS.
Supervised nine employees in Maintenance department to maintain.
Design, set up, and oversee the installation of all equipment in new plants.
Troubleshoot all equipment with Hydraulic, Pneumatic, Electrical, PLC, and Mechanical problems.
Startup and process new molds.
Troubleshoot existing molds.
Troubleshoot, repair, and install different types and sizes of machines.
The types of machines was Cincinnati Milacron, Van Dorn, Van Dorn Demag, Mitsubishi, Toshiba, Nestal, and Toyo. The sizes was 55 ton to 850 ton.
The types of auxiliary equipment we maintained and installed was dryers, grinders, water heaters, air compressors, chillers systems, tower systems, hot plate welders, leak testers, pad printers, assembly equipment, vacuum loading systems, and sequential valve gates.
EDUCATION
COLLEGE CERTIFICATES- THREE RIVER COMMUNITY COLLEGE- POPLAR BLUFF MO
FUNDAMENTALS OF PLASTICS
November 1991
BASIC INJECTION MOLDING
February 1992
MOLD WELDING
April 1993
SUPERVISORY SKILLS
May 1999
ELECTRICITY I
October 1999
ELECTRICITY II
December 2000
MECHANICAL WIRING
July 2001
8D PROBLEM SOLVING
December 6, 2003
ENERGY AUDITING SEMINAR
December 13-14, 2004
References: Supplied upon Request
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