Engineer Plant

Constantine A. (Stan) Rubashkin

***** ******* *****

Channelview, Texas 77530

Home: 281-***-****

Cell: 713-***-****

E-mail: ***********@*****.***

OBJECTIVE: Seeking to utilize 20+ years experience in Chemical Engineering positions with expanded responsibilities.

EDUCATION:

BSChE, University of Massachusetts, Amherst

WORK EXPERIENCE:

Process Technology Engineering – Progressive Global Energy for AkzoNobel 2014-2015

Direct Report - Revalidating relief devices (PSV/PSE) to API 520 Standards for the entire facility in preparation for VPP Audit. Included: GAP analysis, calculating sizing design bases, calculating 3% rules, calculating critical flows and calculating PSV type limitations. Compiling pressure relief device data and updating folders with completed relief device spec sheets, scenario checklist, calculation spreadsheets, 3% rule calculation spreadsheets, critical flow calculation spreadsheets and calculation spreadsheet on PSV type limitations. Compiling PSE specifications and updated the folders. 600 PSV and 150 PSE.

Safety and Environmental Engineer (SEE) - Chicago Bridge & Iron 2013-2014

Represented CB&I in LNG Liquefaction and Ethylene Project PHA /PHRs: HAZID, ENVID, HAZOP, LOPA and SIL Studies.

Process Safety and Environmental deliverables to satisfy FERC and OSHA PSM requirements, coordinated PSM and FERC recommended actions closures, construction air emissions calculations and tabulated report,

Performed Flare Study for Refinery retro-fit: relief valve tailpipe and flare header assessments using UniSim Flare software

Preparation of project PHAs charters.

Use of iDOCs, WORD, Excel and Adobe Acrobat Pro.

Interest in Consequence Analysis, Blast and Facility Siting Studies Probability of Failure on Demand assessments and the use of PHAST

Client projects include: Anadarko LNG, Freeport LNG, Shell LNG, Ingleside Ethylene, LLC, and Axiall Lotte Ethylene

Process Safety Engineer - Haldor Topsoe, Inc 2009- 2013

Responsible for the PSM program including: eMOC documentation, PCAs, Incident Investigations, Compliance Audits, PSSR, action items, recommendation and corrective actions and MSDS’.

Expertise and ownership in PSM policies and procedures

General safety, environmental and health projects.

PHA training and facilitation

Monitoring closure documentation, recommendations, management

of Change and PSSR action items through to resolution and completion of documentation.

Stewardship of fire fighting systems: fire-line equipment, Water-Foam and CO2 suppression systems: inspections, PM and annual ITMs.

Incident Investigations: TapRoot, Word and eMOC

Training and performing Compliance Audit, PHAs and documentation requirements

Inspections oversight: forklifts, fire extinguishers, eyewash and safety showers, cranes, and firewater pumps.

Training Presentations: Personal Protective equipment, respirator protection, forklift safety, heat illness, and PSM program (MS Office Suite)

Purchasing and Work Notifications: SAP

Process Engineering - S&B Engineers, Inc 2005 - 2009

4 years process design project experience

● bp Texas City Refinery Projects at Texas City Office 2005-2007

East Plant Sunrise H2S Compliance

West Plant UU4 3-Phase separator project

East Plant PS3 Merox Drum Overpressure Protection

East Plant CFHU Vibration Elimination

FCCU Refinery Grade Propylene Transfer

East Plant FCCU Trench Elimination

East Plant VRU Condensate Hammer Elimination

West Plant UU4 Velocity/Erosion Reduction

Freeport and Seadrift Polyethylene units HP injection

pumps retrofit

● Ineos Battleground Manufacturing Complex Polypropylene 2008

Direct report on-site Process Engineering FEL Design, MOC, LOPA, PHAs, PSSR for PHA action item closures

● bp Texas City Refinery at Ellington Filed Office 2009

Documented UU4 Re-commissioning book for OSHA

Compliance requirements.

Process Safety Engineering, Self Employed: Stan R Engineering Svcs. 2004 - 2005

2 years Process Hazard Analysis and HAZOP facilitating/documenting

Reports

Chevron Angola Offshore Oil Fields flaring reduction project HAZOP

EXXON MOBIL Qatar LNG Recovery Project HAZOP (JAPAN)

INEOS BMC Polypropylene Units HAZOPs

Valero Sunray Texas Refinery GasolineTransfer Systems HAZOPs

Valero New Orleans Refinery HAZOPs

Kenaka Polymers Texas Plant HAZOPs

Process Engineer - SNC Lavalin-GDS, Inc 1992-2003

11 years experience in Petrochemicals Processing

10 years on-site direct report HAZOP facilitator (Lyondell-Equistar)

PHA Procedure Preparation for OSHA 1910.119 PSM compliance

P&ID reviews, scope definition, corporate goals, identifying process safety hazards, risk assessment, consequence of deviations, safeguard assignment and evaluations Hydrocarbon Processing Units, Offsites, Polyols, Olefins, MTBE, PO/SM, Utilities, Tankfarm

12 – 150 page report for each project, baseline and re-validation PHA; Gap Analysis

Organizing and following: reports, action plans, and storing books on site (3 plants)

Process hazard analysis and risk assessment: Layer of Protection Analysis, SIL, Safety Interlock Classifications, HAZOPS, What-if, QRA, Facility Security and Vulnerability Study, Risk Rank matrix, action item prioritization, filing and follow-up

EPA Risk Management Program compliance, document preparation, and dispersion modeling

Applied NFPA, ISA/IEC, API, ASME, ASTM, API, AIChE, ANSI, NEC/IEC, OSHA and EPA codes, regulations, and corporate guidelines and standards

Pressure Relief Valves Evaluations (bp Amoco Refinery - Texas City)

Process modeling to acquire system data for relief valve sizing - flash calculations

Evaluate relief device size, design and need

Fluidized Catalytic Cracking Unit, Utilities, heat exchangers, boilers, vessels and pipeline hydraulics

API – RP, DIERS, ASME, ANSI, Client Specifications

HYSYS simulations

Highly Reactive Volatile Organic Compounds Exemption Study (Chevron Phillips–Pasadena)

State Implementation Plan, Chapter 115, Subchapter H and TCEQ regulatory

Vent gas streams and Leak Detection and Repair investigations

Calculations of speciated HRVOC concentrations in vent gas streams: wet and dry ends

Proposed process modeling for equipment performance monitoring and emissions testing

Polyethylene and Polypropylene operating units

Documentation of results

Control Systems Engineer - MW Kellogg, Company 1988-1991

Polyethylene Plant instrumentation design and generating data sheets (Phillips 66)

Team Ethylene control systems support activities: Olefins, plastics, and ammonia plants

Pyrolytics, cryogenics, reaction, separation, heat exchangers, vessels and piping instrumentation and control systems engineering experience

Piping and Instrument Drawings development from process flow diagrams

Computer skills: Microsoft Office Suite: WORD, EXCEL, PowerPoint, HYSYS, PROII, Hydraulic spreadsheet, PHA documentation software, and Mathcad; KMS, and Taproot; UniSim Flare; iDOC and Adobe Acrobat

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