QC Painting / Coating Inspector

Curriculum Vitae

Sivabalan. P.R.

Certified Painting Inspector - NACE Level-2

Saudi Aramco Approved QC Painting Inspector.

Level-II in Non-Destructive Testing in RT, UT, PT, MT & VT

With valid UAE Driving License

Email ID : ***********@*****.***

Mobile #: 009**-*********

Mobile #: 0091 948-***-****

CAREER PROFILE

Total 13 years work Experience

•9 years of work experience as QC Inspector in the field & shop Painting/Coating at Petrochemical Industries, Desalination/Power Plants, Tank Farms & Waste water Treatment Plants. To work with a progressive organization where my potential skills can be utilized for improving the quality, performance and in contributing substantially towards the growth of the organization.

•Oil & Gas processing Plant & Petrochemical

•Cross Country Pipelines

•Pre-commissioning and commissioning activities.

•Executed prestigious projects with expertise in multidimensional execution of projects for multiple clients along with optimizing resource utilization and contract management.

•Proficient with present construction methodologies, systems in compliance with quality standards.

•Exemplary relationship management, communication skills with the ability to network with project members, consultants, contractors and statutory agencies with consummate ease.

EDUCATIONAL QUALIFICATION

•Diploma in Mechanical Engineering.

•Diploma in Railway Engineering.

PROFESSIONAL QUALIFICATION

•Certified Painting Inspector NACE LEVEL – 2. Certificate no: 17592

•Saudi Aramco Approved QC Painting Inspector SAP No: 70011932

•NDT Level II in RT, UT, MT, PT & VT.

ADDITIONAL QUALIFICATION/CERTIFICATION

•Basic Offshore Safety Induction & Emergency Training (BOSIET) programme conducted by AIMS-SMTC Safety Training Centre. Al-Khobar – KSA.

•Internal Audit & Conceptual Awareness Courses in ISO9001:2000 Quality Management Systems conducted by U M System from Gulf Polymers L.L.C. Abu Dhabi. UAE.

•Auto CAD/CAM & CNC Training Program in Tiruchirappalli Regional Engineering College Science & Technology Entrepreneurs Park. Tiruchirappalli – India.

PROFESSIONAL EXPERIENCE

1.Period : From Nov 2013 to till date

Company name : Quality International Co Ltd.

Company profile : Manufactures of process Equipment for Oil and Gas plant.

Construction and erection of Tank Farms, On Shore and Off Shore Structures

Position : Qc Coating Inspector

Location : Hamriyah Free Zone, Ajman. U.A.E

Project Handled

a.Project : Fujairah Oil Terminal. Fujairah.

Client : Rotary Engineering Co.

Project details : Fabrication & Erection of Tanks. (6 Nos- Various Dia)

b.Project : Az-Zour North Phase-1 – IWPP. Kuwait.

Client : SIDEM.

Project details : Manufactured Evaporators (6 Units)

c.Project : Amma Strategic Reserve Terminal for Petroleum

Product (ASTPP). Jordan.

Client : OHL Industrial – Mid Contracting Joint Venture.

Project details : Fabrication & Erection of Tanks. (6 Nos- Various Dia)

2. Period : From Sep 2012 to Mar 2013

Company name : Hyundai Heavy Industry.

Off Shore and Engineering Division

Position : Qc Coating Inspector

Project : IGD - DAS ISLAND PROJECT.

Location : Hamriyah Free Zone, Sharjah &

Das island, Abu dhabi. U.A.E

Scope : Offshore structures and Piping

PMC : M/s IS India Group (Dubai)

Paint manufacture

used in this project : Carboline

3. Period : From Jan 2011 to July 2012.

Company name : Bharath Quality Engineers.

Position : Senior Coating Inspector

Pipes Coating Type : 3LPE & CWC

Pipe Size & Grade : Dimensions varying from 18” to 40” OD with 7.9mm to 23.8mm Width Thickness, Grade: API 5L- GR X52MS PSL-2

3LPE Thickness : 3mm Minimum

CWC Thickness : 30mm Minimum - 150mm Maximum.

3a) Project : NEW BOOSTER STATION- 171 in West Kuwait

Customer : M/s KUWAIT OIL COMPANY.

Contractor : SAIPEM.

Vendor & Location : M/s JINDAL SAW LIMITED, MUNDRA

PMC : M/s INTERTEK INDIA LIMITED

TPIA : GLIS Pvt Ltd.

Scope : 69,563 Meters

3b) Project : HASSI MESSAOUD -LDHP- PIPELINES, ALGERIA.

Customer : M/s SAIPEM s.a

Contractor : M/s SONATRACH, Italy.

Vendor & Location : M/s JINDAL SAW LIMITED, MUNDRA

PMC : M/s INTERTEK INDIA LIMITED

Scope : 43,805 Meters

4. Period : From 26th October 2011 to 30th November 2011.

Company name : DACON INSPECTION SERVICES, Thailand.

Position : Senior Coating Inspector

Location : CLOUGH THAILAND Fabrication Shop.

Thanaphum Construction Services Station. Sattahip.

Thailand.

Project running : PNG-LNG Condensate & Plant Project, ALL-SEAS Jetty

Project & Chevron Project.

Scope : Modules (Pipe Rack) Structures & Pipe lines

5. Period : From July 2008 to December 2010.

Company name : M/S Overseas Technical Coatings & Services L.L.C. KSA.

Company Profile : Over 25years experience as sub-contractor in dealing industrial painting works & insulation works in KSA & Oman.

Position : QC Inspector.

5a) Projects attended :

•Rabigh Olefins Plants Project (ROPP) at Rabigh KSA. Client: JGC Arabia & CCC. Work involved in Painting activity for piping in Shop & field.

•Upgrade Waste water Treatment plant at North Jeddah Bulk Plant for Saudi Aramco. Carried out Blasting & painting activities for C.S piping & Tank.

•Khrusaniyah Gas Plant (KGP) at Khrusaniyah KSA. Client: CCC. Main Contractor: BTJV. For Saudi Aramco Project. Work involved in painting activity for piping & structure in shop & field.

Knowledge in various Paintings Systems during the Projects:

•Epoxy Coating System at Atmospheric & Immersion Services.

•High Temp. & Very High Temp. Coating Systems.

•Non-Skid Epoxy Coating system for floors & Deck.

•Inorganic Zinc Primer Solvent & water based & Polyurethane Coating Systems.

Paint Manufacture : International, OASIS Ameron, Hempel & Sipco.

Some Special paints Handled :

•Belzona 1511 & 1345 coating for internal surface of the pipes.

•High Temp 1027 Coating for Hot & Cold Insulated substrate of all 300 Series SS Pipe.

•RUST GRIP® One-coat Encapsulation, three coats in one system on any CS surface.

6. Period : From Feb 2006 to Dec 2007.

Company name : M/S Federal Transformer L.L.C. UAE.

Company Profile : Manufactures of HV & Power transformers. In-House Fabrication of Transformer’s tank or case, Blasting & Painting of tank according to specifications by customer or Electricity Broads

Position : QC Inspector & Painting Supervisor.

7. Period : From Jan 2004 to Dec 2005.

Company name : M/S Altec Fabricators, Trichy, India.

Company Profile : Manufactures / Fabrication of steel Structures.

Position : QA/QC Inspector & Painting Supervisor.

8. Period : From Sep 1998 to Oct 2003.

Company name : M/S Madura Machine Tool Pvt. Ltd. Chennai. India.

Company Profile : Designing & Manufacturing of special purpose machines, job works in machine parts, press tools & specialized in utilizing automation in SPM.

Position : Senior Supervisor in Machine Shop.

Responsibilities : Process & Planning, Allocation of jobs to Machine operators, 2D Drafting & 3D Modeling (AutoCAD), Assembling & Dismantling machines & Bench Workers

JOB RESPONSIBILITIES AS PAINTING INSPECTOR

DOCUMENTS REVIEW AND COMPLIANCE:

Receipt of Coating Specification and enforce it.

Receipt of Inspection and Test Plan (ITP) and adhere to it.

Receipt of the approved QA/QC Procedure and comply to it.

Receipt of the approved QC Report Format and use it for reporting.

Review Qualification of personnel to ensure that the required skill is there.

Review Calibration certificate of QC instruments to ensure that those are from the approved agencies and are valid.

Review Technical Data Sheets and Material Safety Data Sheets of the approved Paint Materials to ensure that those are available at site.

Review Technical Data Sheets/Broachers and Test Reports of the approved Blast Abrasive to ensure that those are available at site.

Receipt and review Batch Certificate of Paint Materials to ensure that the materials have been tested and inspected in accordance with the applicable standards before dispatching to site and shelf life is valid.

INSPECTION:

•Inspection of Paint Stores at site to ensure that it is in line with the recommendation of Paint Manufacturer.

•Inspection of QC instruments to ensure that those are in good working conditions.

•Inspection of Blast Abrasive to ensure that it is specified/approved material.

•Inspection of Paint materials to ensure that those are specified/approved materials.

•Inspection of work site to ensure that it is suitable for paint work.

•Inspection of the surface to be coated/painted before and after surface preparation.

•Inspection of Production date, Expiry date & shelf life of coating materials before use.

•Inspection of the surface during and after paint application to ensure that the applied paint is free of all coating defects. (Blistering, Blushing, Crate ring, De-lamination, Dry spray, Fish eyes, Misses /skips, Mud cracking, Orange peel, Runs, Sags, Wrinkling).

TESTS:

Blotter test.

Nozzle Capacity/pressure of air test.

Abrasive soluble contamination test.

Measure Climatic/Environmental conditions such as surface temperature, Relative humidity, Dew point and wind velocity.

Roughness of steel after it has been blast cleaned in accordance with current Standards.

Measure the wet and dry film thickness of paint.

Discontinuities test (holidays, pinholes) in paint.

Adhesion test of paints.

Barcol/Pencil hardness test of coating.

Conduct all destructive & non-destructive tests as per specification.

REPORTS:

•Surface preparation such as Method of preparation, Standards, Abrasive used, Cleanness, Roughness and Climatic conditions.

•Coating such as Method of coating, Paint system, Number of coats, Weather condition, Air temperature, Maximum relative humidity, Steel temperature, Dew point, Paint Specification, Paint Manufacturer, Batch number, Production date, Expire date/ Shelf life, Required DFT in microns, Measured WFT in microns, Measured DFT in microns.

•Details of Q/C Instruments used such as Hygrometer, Steel temperature gauge, Profile gauge, DFT Gauge Holiday detector.

•Condition of Inspected item/Details of repair if any.

COMPUTER SKILLS

•AutoCAD 2010

•MS-Office.

•Hard ware & Trouble shooting.

PERSONAL PROFILE

Date of Birth : 29.10.1976.

Father’s Name : P.S. Rajan

Gender : Male

Nationality : Indian

Marital Status : Married

Passport number : G9560967

Valid up to : 21.07.2018

Issued at : Tiruchirappalli

Language Known : English, Hindi, Malayalam & Tamil

DECLARATION

I hereby declare that all the above information furnished is true to the best of my knowledge.

Signature

Sivabalan P. R.

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