Engineer Project

CURRICULUM VITAE

Name : Suraj Madhukar Autade.

Address : At Post Poheaon,

Tal. Kopergaon,

Dist. Ahemednagar.

Maharastra, Pin Code 423 605

Mobile:+91-997*-**-**-**, Dubai:+971*********

E mail : **************@*****.***

Personal details : Date Of Birth : 01 April 1991

Nationality : Indian

Marital Status : Unmarried

Passport details : Passport No: K 548492,

Date of Expiry: 28 Oct 2022,

Place of Issue: Pune, India

Educational Qualifications : K.B.P. Polytechnic College (MSBTE), Kopergaon,

Ahemadnagar, Maharastra.

Diploma in Mechanical Engineering, Passed with

First Class.

Professional and Other Qualification : A.S.N.T. Level II in PT, VT, MT, UT

A.S.N.T. Level II in Radiographic Testing (Appeared)

PCN Level II in Ultrasonic Testing (3.1 & 3.2)

PCN Number-322713

ISO 9001 Internal Auditor

Computer Skills : Proficient in use of following program packages

Like MS Office, Power point Etc. Operating

Systems like Windows 98, XP, VISTA, MAC Etc

Also qualified in AutoCAD 2007

Experience Summary : Total Experience till the date 3 Years

Presently working with the company below,

Company Name : Dash Inspectorate Inspection Services, Dubai, UAE.

Duration of work : From April 2013 to Still Date.

Position Held : QA/QC Project Engineer.

Projects Handled :

1.In GMMOS (Gulf Marine Maintenance and Offshore Service) As Fabrication Engineer.

Company Profile :

GMMOS Dubai operates from a bespoke state-of-the-art 35,000 m2 fabrication yard in Jebel Ali Industrial Area 1.

GMMOS Dubai is a general engineering and specialist pressure vessel fabrication company providing high quality equipment and support services to the Oil & Gas industry in the Middle East and Gulf region and internationally with more than 25 years of experience.

GMMOS Dubai has invested in plant, stock and machinery and uses modern high-tech equipment, including 3,000 ton cold rolling machines, plate shear presses, iron workers and overhead & crawler cranes, to ensure customer satisfaction by providing fast, efficient, round-the-clock services. The company has grown in its reputation internationally with a proud record of high customer retention levels.

Certifications:

ISO 9001:2000.

ASME certification of accreditation.

National Board of Boiler and Pressure Vessel Engineers certification of accreditation.

NB Certificate of Authorization.

Principal Duties :

Appointed as Fabrication Engineer and responsible for the Quality fabrication of the pressure vessels and piping jobs.

Other duties :

Responsible for all fabrication activities in the company.

Discussing the approved drawings with QA/QC Dept. before cutting the material.

Arranging the kickoff meetings with the welders before starting the activities.

Responsible for preparing effective fabrication plan in order to achieve the delivery date

Arranging the TPI, AI, clients visits in order to carry out raw material inspections.

Responsible for controlling the activities of cutting, bending of the material prior to start the fabrication

Maintaining calibration records of all shop floor equipment and coordinate with the QA/QC Dept. with respect to Due dates for calibration.

Planning the fabrication activities with respect to ITP provided by QA/QC Dept.

Arranging Hydro test and pneumatic test of the pressure vessels and offering witness from AI and Client.

Arranging internal inspections for QA/QC Dept. for dimensional and visual inspection, Hydro test, NDT, PWHT, Fit-up reports etc

Reviewing MTC of the materials as per ASME Sec. II.

Arranging the Third party testing activities for NDT in coordination with QA/QC Dept.

2.Emirates Aluminum (EMAL) Under SGS:

Project Name : EMAL Alumina Offshore Conveyors Installation (Phase 2)

Duration of Project : June 2013 to 2014.

Reporting To : SNC LAVALIN INTERNATIONAL.

Principal Duties : Appointed as a QA/QC Engineer, responsible for conveyor and transfer towers installation and construction as per approved drawings from EMAL.

Other duties :

Responsible for all installation related activities on site.

Coordinating with QA/QC Engineers with respect to ITP approved by EMAL.

Responsible for incoming material inspection and making the report of the same.

Arranging daily inspection for the alignment of conveyor, fabrication of the supports, bolt torque verification, NDT activities for piping, ducts.

Coordinating with QA/QC Dept. in order to rise RFI as per ITP stages.

Reporting site engineering queries to QA/QC Dept.

Responsible for NCR dispositions.

Arranging welder qualification.

Arranging the internal inspections for weld visual inspection on site for piping, duct and structural welding.

Company Name- : Insight Quality Services.

Duration of work : April 2012 to April 2013 (1 years)

Position Held : Fabrication and Inspection Engineer

Company profile :

Insight Quality Services is a pioneer institute in the field of Non-Destructive Testing Training, Consultancy and Inspection Services.

Founded in 1994, IQS is an internationally reputed organization that strives to provide services that exceed the customer's expectations. A wide experience of many years, hands-on working style and a series of added qualifications in Inspection and Testing domains have been the focus of our team members. We have always emphasized on enhancing our competencies through continuous training.

World Class facilities, state of the art classroom, infrastructure, material, equipment and a rich library support our Training, Inspection and Testing activities

Principal Duties :

I’m worked with Insight Quality Services from last 1 years, in this company I worked as Fabrication and Inspection Engineer

Inspection Duties :

Third party inspection for well-known organizations, witnessing Penetrant testing, magnetic particle testing, ultrasonic testing, Leak testing(pneumatic), hydro test, Run testing, this all type of inspection witnessed for Piping, Pressure vessels, Heat exchangers, Small-Big Castings up to 12 ton, forgings.

Experience in welding process and welding inspection, Hands On experience in Radiographic Examination, Film Developing, and interpretation of radiographs of welds, castings.

Ultrasonic testing of welds using DAC with both analog and Digital UT Machines.

Conducting welder qualification

Witnessing Mechanical testing (Bend test, Tensile test, Impact test)

Few Inspection Projects :

Project of Petrobras, Brazil

Client – Dresser Rand India Limited, Ahmadabad, India

Vendor – Enpro Industries Pvt. Ltd. Pune, India

Project Name – Lube Oil Systems

About Lube oil cooling system – Its major application is for maintaining temperature and pressure of lube oil used by the compressor.

Responsibilities in project –

Carrie out inspection activities as per QAP,

Assistance to Quality Manager in fabrication and piping fabrication supervision

Welding inspection visual

NDT Witnessing UT, RT, PT and interpretation.

Hydro test for condenser and evaporator,

.Dimensional inspection, test certificate review, Run test.

Project of G.I. Holdings S.p.A. Italy

Client - Kirloskar Chillers Privet Limited

Project Name - Screw Chiller

About Project - It’s a basic product of KCPL, In this project the heat and pressure input to the chiller is more, Specially designed condenser and evaporator used in this project.

Responsibilities in project –

Carry out UT of tube sheet (material SS316) 56mm thickness

Inspect tube sheet blank (explosion clad)

Inspecting finish machined tube sheet

Witness attachment of tube sheet

Witness cleaning of tube sheet holes and tube ends

Witness insertion of tubes and expansion of tube ends

Witness welding of tube ends

Witness PT of tube sheet and tubes joint

Witness hydrostatic test

Shell long seam and C seam weld, Dish end PT Testing

Job of Alfa Laval, Denmark

Client - Alfa Laval India Limited, Pune

Job Name - Decanter

About Inspection – Continuously involved in PT of the conveyor of the Decanter used in food industries.

Inspection responsibilities –

Witnessing PT of conveyer fins to conveyor body weld joint.

Job of Bharat Forge India Limited, Mundhwa, Pune

Client - Bharat Forge India Limited, Pune

About Inspection - Continuously involved in UT and MT of Different types of forgings

Inspection responsibilities –

Witnessing UT of forgings by A-Scan Method

Witnessing MT of forgings.

Nipro India Corporation Pvt. Ltd.

Client - Kimura Chemical Plants Co. Limited

Project Details - Plant Set up, Piping

About Project - Setup of plant mainly Structure and piping

Project responsibility -

Responsible for piping fabrication

Fabrication supervision as per drawing.

Leak testing of piping.

Setup of piping on site.

Project of Airport Authority of India, Goa

Client - Airport Authority of India, Goa

Project Details - Fabrication of Structural Support and UT Testing

Responsibilities -

UT of Welding Joints In Structure (A-Scan)

Training Duties :

Assisting ASNT Level III Person for conducting level II Non destructive testing training programs, taking practical for trainees for RT, PT, MT,UT during this courses as a level II.

Demonstrating PT, MT, RT, UT, VT practical for level II trainees. Conducting hands on practical.

Teaching Faculty for ASNT level I program for Magnetic Particle Testing, Liquid Penetrant Testing, Ultrasonic Testing, and Radiographic Testing.

Consultancy Duties :

Providing ISO 9001:2008 Consultancy for small scale industries, International organizations. This work includes following activities:

Understanding the working of organization, finding faulty process and finding scope for improvement.

Making Departmental procedures.

Preparation of Work instructions.

Preparing concerned formats.

Conducting internal audits.

Reviewing overall implementation of Quality Management System.

Reviewing Scopes for improvement from internal audit results and preparing for final audit.

Conducting Health and Safety Environment (HSE) on customer requirement more than 110 industries audited till the date.

Assisting Level lll person in U-stamp and N-stamp consultancy work, assisting in NDT documentation, Performance evolution tests, NDT trainings and Demos.

Few of the customers handled during service :

Alfa Laval India limited, (Third Party Inspections,, Supplier Assessment, HSE Audits for supplier)

Ador Welding Limited. (Assistance in ASME ‘U’ stamp consultancy work, NDT Training)

Bharat Forge, (Third Party Inspections, NDE Inspections, NDT Trainings)

Dresser-Rand India Limited (Third party Inspections, OHSAS 18001 Consultancy assistant)

Kirloskar Brothers Limited. (Assistance in ASME ‘N’ stamp consultancy work)

Kirloskar Chillers Pvt. Ltd. (Fabrication Inspections)

Kirloskar Oil Engines Limited (NDT Training)

Tetra Pak India Limited (Consultancy, HSE Audits for suppliers)

Airport Authority of India, Goa (Fabrication and NDT Inspection)

Kimura Chemical Plants Co. Limited (Fabrication Supervisor)

Transparent Energy Systems Pvt. Ltd. (Assistance in ASME ‘U’ stamp consultancy work, NDT Training)

Thermax India Limited, Pune (NDT Inspections)

KSB Pumps Ltd. (NDT Inspection)

Principal Duties :

To study and undertake inspection activities as per Inspection and Test Plan (ITP) approved or provided by client and to advice acceptability.

Non-Destructive Testing (NDT) execution and interpretations (UT, PT, MT, RT) and acceptance / NCR generation.

UT of welds, plotting DAC with Conventional and Digital Machines.

Undertake various types of the required NDT methods such as UT, MPT, PT, & VT for oil and gas installations, on plot / off plot line.

Undertake inspection activities pertaining to static equipment such as exchangers, reactors, heaters, vessels and storage tanks.

Visual inspection and thickness survey of equipment and piping.

Inspection of blast areas prior to application of paint and other units by Non Destructive Examination for the assessment of quality of vessels, Heat exchangers and pipelines.

Witnessing the hydro-test, pneumatic test, hardness test.

To carry out welding inspection at subcontractor premises.

Review of quality control procedures received from client for adoptability.

Review of NDT and Welding Procedures as per specification and client standards and interpretation of RT films for adoptability.

Conducting weld procedure qualifications of different materials which included fracture analysis in accordance with ASME

Review of subcontractor’s quality documents such as quality plans, welding procedures and final documentation package

Organize / Witness Welder Qualification Tests under the surveillance of project team.

Compilation of final test result and reporting the same to senior NDT Inspector

Preparation of documentation of equipment and piping for NDT testing and other testing for Pre-shut down jobs.

To assist in undertaking quality audit and issue NCR (Non conformance reports)

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