Machine Shop Sales
Resume:
R.MARIMUTHU,
Madurai.
Mobile: 984*******.
Email:acr10q@r.postjobfree.com
Current CTC : 5.4 Lacs
Expecting CTC : 6.5 Lacs
Notice Period : 45 to 60 days
To be a competent professional working in an enthusiastic, dynamic and challenging environment with a strong desire to enhance and contribute my expertise towards achievement of organization goals..
Now working in Wuerth india p Ltd as Team leader in south Tamil nadu region (Metal Division - Designation Senior sales consultant)(MNC)
Senior Engineer with 22+ Years Experience in Leading auto Manufacturing Industry (OEM)
PROFESSIONAL SNAPSHOT
Currently Designated as Senior Sales Consultant in Reinhold Wuerth India Pvt Ltd. (Aug 2012 Onwards)
Over 20+ years of experience in Production / Manufacturing functions with reputed company in the Automobile industry.
Past designated as Asst Engineer in Production – Assembly & Machining Function with TAFE.
Adept managing production in Assembly, taking care of daily production delivery by implementing POKE YOKE, 2 BIN, and Flow manufacturing concept to get best out of the assembly line.
Adept in managing Production of Machine shop operations involving Production planning and process, Tool Management, Machine Tool Evaluation, process developments,Cycle time reduction,Continuous improvement etc at TAFE machining function.
Expertise in handling new projects and successful implementation of same in existing assembly line thro PFMEA with R&D and PED team, and also involving new product development with complete programming and prove out for in-house machining component.
Effective communicator with excellent planning, organizational and problem solving skills.
ORGANIZATIONAL EXPERIENCE
Since July’1991, I have been associated with M/s George Oakes Ltd as Technical Asst (Tractor Assembly opns), and from July’1998 with M/s Tractors and Farm Equipment Ltd (TAFE) as Sr. Technician in Production line to take of Assembly and machining of in house components.
TAFE One of India's largest Light Engineering Groups holding No 2 position in Domestic market with 24% of share and 3Rd largest manufacturer in the world, focusing toward ‘Product leadership with Cost and Customer centric’.
CORE COMPETENCIES
Production Assembly - New Product introduction and Production
Coordinating with R&D, PED for necessary modifications in component design for manufacturability and assembly of components thro DFMA in initial stage to ensure ‘Right first Time’.
Active participation in ‘Takt time reduction’ thro productivity improvement project. Initiating VA/VE activities for bringing the cost reductions in the assembly process.
Set up change over time reduction bringing a single digit minutes through SMED concept.
Effective leader to ensure the 100% plan Vs actual – Tractor delivery Daily/Weekly/Monthly
Successfully participated in ‘First pass yield initiate project with result of 85~90% for stranger models. Differentials Assy. Operations in charge. Material follow-up in house customer & field complaint analysis and action plan.
Hydraulic testing bay in charge up in house customer & field complaint analysis and action plan.
Transmission case assembly in charge in house customer & field complaint analysis and action plan.
Machining Function - Production Planning and Execution
Managing Production of Tractor components in Machine shop involving Production planning and execution
Achieving Production outputs based on Monthly and Weekly, Daily plan
Training Operators for effective running of Machine Shop
Process planning, design and Tooling Up for CNC Machining Centers for New Components
Tooling Evaluation, planning, selection and tryout in collaboration with leading Tooling Manufacturers like M/s Sandvik Asia, M/s Taegutec, M/s Guhring, M/s Mitsubishi, M/s Iscar and M/s KOMET etc.
Achieving productivity improvements & eliminating non-value added operations by designing new processes or by modifying existing processes.
Assembly & Cutting Tool Design / Development
Design and development of new cutting tools and assembly tools, Jigs and fixture using A-cad.
Undertaking testing/ inspection of jigs & fixtures, assembly tools, identifying defects & making relevant modifications and design change for existing process improvement.
Combination tool development, innovative Tools like grooving by eliminating Interpolation operations.
SIGNIFICANT CONTRIBUTIONS
Successful Completion of 4WD New Project - Programming and prove out of all critical component machining at TAFE inhouse, and Assembly Process for the 4WD Front Drive Axle system (Indigenous design) with in-house manufacture of all the components and Assembly of the complete axle.
Cost saving for various components by reducing the machining cycle time in CNC Machining centers thereby reducing the machining variable cost.
* Received award for 5S in Machine shop – Implementation / Best of all Cells.
* Got three awards for Good Suggestions and Implementation for productivity Improvements.
EDUCATIONAL CREDENTIALS
-BTECH in PRIST university Tanjour 2011-2014
- D.M.E (Diploma in Mechanical Engineering) from Tamilnadu Polytechnic, Madurai 2006-2010
- I.T.I. From Industrial training institute chackanurani, Madural 1987-1988
- Act apprentice done at M/s George Oakes Ltd., Madurai 1989 -1991
KNOWLEDGE PURVIEW
Tractor assembly processes and critical parameters, Assembly and machining tooling and fixtures
Takt time and cycle time estimates thro motion study
CNC Machining systems and CNC programming
Knowledge of Machine Maintenance especially in Makino / BFW / Daewoo Machines
Retrieval of machines during break down (Setting parameters / checking geometrical parameters etc)
Selection of machine tools and accessories
Adherence to ISO 9001/ 14001/ Business Excellence
TPM Initiatives
COMPUTER PROFICIENCY – CNC & PC APPLICATIONS
Working experience in
PC APPLICATIONS
SAP – Production /Stores module /Maintaining Tools inventory/Procurement /GR/GI in SAP system.(MM, PP)Transactions known.
Office Applications – MS Word, Excel, PowerPoint presentations
AutoCAD Working Knowledge.
Work out and calculated OEE on Daily, Monthly and Yearly.
CNC APPLICATIONS
CNC Systems – Programming, Maintenance, Monitoring Machine utilization
FANUC Series systems.
CERTIFICATE COURSES
Product and sales training at Mumbai Reinhold wuerth India P Ltd.
CNC Programming Training from Makino Asia Pvt Ltd
SMED training from CII Bangalore
Innovative in house training in chennai
CNC Programming Training from BFW,Bangalore
Tool part in Advanced Application Training Prg. At M/s.Sandvik Asia Limited, Pune
Workshop on Work holding and Fixture Techniques For Productivity Improvement on CNC Machines at IMTMA,Bangalore
Condition and Monitoring in house training in Chennai.
PERSONAL INFORMATION
Date of Birth : 25-May-1972
Father’s Name : Raju.S
Languages Known : English and Tamil
Communication Address : 22,Somasundara velalar street,
Goripalayam, Madurai 625 002.
Email ID : acr10q@r.postjobfree.com
Current CTC : 5.4 Lacs
Expecting CTC : 6.5 Lacs
Notice Period : 45 to 60 days
Contact this candidate