Vasant Nivruttee Tambe

Email: acqwg8@r.postjobfree.com

998-***-****/983-***-****

Professional Snapshot

Highly Competent and dynamic Foundry man with expertise in operation &maintenance with keen eye for cost reduction, reduction in failures, safety parameters

To facilitate enhanced ease of production and effective utilization of all resources.

Proven expertise in Melting/production/project.

Efficiency in meeting production targets, managing various quality standards and routinely meeting production schedules and deploying process improvement strategies.

Possess Good knowledge of chemistry of ductile Iron pipe and proficient in minimizing the defects and rejection of ductile iron pipes size ranging from100mm to 2200mm.

Well-developed communication skills with reputation of unwavering accuracy, credibility and integrity. Proven track record in team management to consistently raise efficiency levels.

Strong ability to train staff in Steel melts shop.

Accolades

Reduced down time of furnace by solving root cause problems and hence increased the utilization time of furnace and enhanced productivity.

Reduced power consumption and cycle time.

Maintained the chemistry of melt down metal according to customer requirement.

Achieved 92% of metallic yield.

Contributed to implement ISO 9001 system.

PROFESSIONAL EXERIENCE

RASHMI METALICS LIMITED JUN 2015 –PRESENT

KHARAGPUR WEST BENGAL INDIA ENGINEER (INDUCTION FURNACE&CONVERTOR) ZONE A

RESPONCIBILITY

To maitainspecified chemistry/temprature ant to suiteCCM production

To arrenge raw material consumables and other resources as per monthalyproduction plan

To maintain QMS/Documentation and MIS report

To coordinate withmaintenance and quality as per any deviation in equipment and liquied metal

To train and motivate team membars accordingly to their candidature

To monitor and consumabal like FeSi/Mg and refractories materials

To record and justify per unit consumtion of furnace

To ensure no loss of man hour for safty and house keepingcompliance

To reline induction furnace with dry ramming mass

To reduce the down time & increase life of equipment(induction furnace &Mg convertor)

To increese induction furnace lining life

INTERNATIONAL DUCTILE IRON PIPE CO. LTD Nov2008 - Dec2014

World’s 5th largest ductile Iron Pipe manufacturing co.

Supervisor in melting & magnesium treatment

Production Planning:

Monitoring the monthly material consumption and production planning.

To achieve the production Target by proper planning.

Involved in inspection of Induction furnace condition, Lining and Sintering process.

Supervise daily Heat Treatment production & Laboratory activity.

Maintain the chemistry of molten metal according to customer requirement and International slandered.

Coordinate all work activities with related department like melt shop personnel, mechanical department, and Electrical, Instrumentation,c.c.m, and Metallurgical lab.

Maintain metallurgical and process parameters.

Regulate Wire feeding practice for sperodization (Magnesium) treatment to achieve required quality for Ductile Iron.

Melting operation &maintenance of 10 M.T. Of medium frequency.

Accountable for production of Ductile iron and keep an eye on Daily Quality meets (for Rejections & quality)

Thorough expertise in relining of Induction furnace by dry ramming mass

Operations Management:

Ensure smooth operation and maintenance of S.G iron magnesium wire (single and double) injection (feeding) system. .

Check and ensure proper chemistry of hot metal according to customers’ requirement.

Supervise the inspected materials to be stored under condition which prevent contamination of consulted moisture.

Maintain chemistry of hot iron (base metal) according to customer’s requirements implemented Mg wire feeding practice to required quality steel.

Managing the production line workmen for achieving the periodic production targets.

Inventory Management:

Involving in raw material planning, inventory control and consumable planning; undertake daily production co-ordination according to production plan.

Proactively identify potential bottlenecks and deviations; and implement corrective actions to ensure that production targets are met within stipulated time and budget constraints.

UNI ABEX ALLOYS PRODUCTS LTD, Mumbai) INDIA 1991-2008

Senior Production supervisor in melt shop & Casting.

Production Planning:

Ensured molds are poured at proper temperature using proper technique.

Handed Relined and sintering of induction furnace.

Gained expertise in making ALLOY STEEL (heat resistance corrosion resistance and wear resistance steel)

Involved in products and main facilities variety alloy steel.

Played a key role in preparation of cheapest charge calculation for each and every grade for melting.

Modified the process parameters charge calculation according to customer’s requirement and its chemistry requirements of the grade.

Process Management

Handled various process parameters and preparation daily reports, weekly monthly reports and yearly reports.

Achieved daily targets production and complete utilization of manpower, maintain document and data control with quality record.

Melting Operations & maintenance of 5M.T. medium frequency induction furnaces.

Played a key role in reduction of power consumption in melting operations.

Handled operation of the Steel Melting Shop of induction furnace & safety program to ensure a safe work environment, including proper housekeeping.

Provided assistance in Purchasing of items such as steel scrap s.s steel scraps, and Ferro alloys.

Optimized resource utilization in all activities related with the department.

Ensured proper Planning & Implementation of entire production activities in the Steel Melt shop ranging from raw material to finished products by effective co-ordination between the related departments.

Extensive experience in the manufacture of all types of carbon steels, high strength low alloy steel, high alloy steel, nickel chrome steel, tool steels, stainless steel and wide range of specialty steels.

Worked to reduce costs, increased yield/output, decreased cycle time, and maintained quality of product according to customer requirement.

Ensured equipment is safe in order to produce expected quality and quantity of product

NITIN CASTING LTD 1990-1991 Melting Supervisor

EDUCATIONAL QUALIFICATIONS

B.Sc. (Chemistry), 1990

University Of Pune

MS –Word (Excel and Power point) and network application

Date of Birth: 3rd Nov.1969

References: Available on Request.

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