Curriculum vitae

Vipin KUMAR

Permanent Address: Personal Details:

S/o: Shri Prem Chand Date of Birth :September 05, 1980

B-218, Sector Alpha-1, Greater Noida (U.P.) Nationality : Indian

Pin : 201310 Distt. Gautam Budh Nagar, India. Marital Status : Married

Tel. No.: +91-971*******,971-***-**** Languages Known : English, Hindi

E-Mail :acqo75@r.postjobfree.com Passport No. : H-6505648

Job Objective:

A result-oriented, hardworking professional having strong leadership, communication and coordination skills, with 15 years of experience in professionally managed automobile organizations for different manufacturing activities inManufacturing Engineering &Project Management.

Areas of Expertise:

New Model Launch Planning Execution, Project Planning & Execution, Capacity Expansion, Robotic automation(Painting, welding, Dispensing, pick & place), PLC,CNC,SPM Automation, Servo Drive, SCADA System,5S, Kaizen, MTTR, MTBF, OEE, Energy Management, Industrial Automation, Paint Automation.

Professional Profile

Over 15 years of experience in Manufacturing and Execution of green field project initiatives in the Passenger Car manufacturing Industry.

Ensured compliance of various quality measures by maintenance of appropriate requisite documentation/ records.

Capital Projects Planning & execution ( Green field, Brown Field )

Manufacturing & Maintenance Engineering

Reduction of spare Cost & Maintenance cost with respect to Budget Control.

Shop floor management based on SQCDME concept.

Energy Conservation, VAVE idea generation & implementation.

Robotic Automation which Include Painting, Sealing Dispensing, Optimization of Parameter for Achieving the best Quality of the Vehicles.

Carryout plant Layout, Optimization and Simulation Activities.

Coordination & Understand Project Requirement and Scope.

Prepare & Update Project status and Report to Manufacturing Head

Career Growth:

Current Employer : Ford Motor India Ltd, Ahmadabad

Designation : Manager, Manufacturing Engineering

Reporting to : Head Manufacturing

Tenure : May 2013 - Till Date

Company Profile:Ford Motor began a manufacturing revolution with mass production assembly lines in the early 20th century, but today it is one of the world's largest automakers. Brands include Ford and and the luxury brand Lincoln. (Its Mercury brand was discontinued in 2011.) The carmaker's models include the redesigned Ford Mustang, the F-Series pickup, and the fuel-efficient Focus. Finance unit Ford Motor Credit is one of the US's leading auto finance companies. Ford owns a small stake in Mazda and operates about 65 plants worldwide. The company gets more than half of its sales from North America.

Responsibilities:

Accomplished the Project within defined time line. Major work responsibility includes manufacturing, engineering and project management

Create consistent Overall Equipment Effectiveness (OEE) programs at site level, and ensure equipment compatibility across sites where required. Ensure process capability, yield rates, and capacity to meet current and future product demands.

Project review meeting with CFT team, record & track review proceedings, resolution of project issues.

Key role for Manufacturing system qualification of the systems and equipment buy-off procedures, field orders for change management, document clarification request process for change in the designs, value and team engineering in co-ordination with turnkey supplier / consultant to execute the best required optimal solution for the facility.

Close co-ordination with Project Site heads and Supporting Department finance, purchase, Plant engineering, quality, Manufacturing, Product Development Team.

Capable of handling the various suppliers involved in the Projects execution which includes Fabricators, Equipment suppliers, installation & commissioning team.

Agreeing the time plan with the Supplier and periodic review with the Multiple Supplier.

Cost reduction & Quality improvement initiatives thru alternate supplier development, localization & following best practices to improve product quality.

Initiatives taken for Energy reduction in Paint shop by optimal usage of Equipment’s, PLC Logic change, implementation of new technology for improving equipment efficiency.

Preparing &Implementing DFMEA,PFMEA,Control Plan, Standard Operating Procedures, Output Quality Parameters . for Equipment’s Budgeting, Manpower Calculations ., internal and external audits Timely completion of CMMS activities Implementation of TPM, SAP- PM Module, ISO-9001, 14001, OHSAS, SIX

Preparing the master time plan for the project including development activities/milestones

New Process Set up and validations on line.

Close co-ordination with Project Site heads and Supporting Department finance, purchase, Plant engineering, quality, Manufacturing, Product Development Team.

Develop OEM/Supplier Bid Packages, assess quotations for value and issue, manage supplier orders to Ford Contracts

Active participation in the know-how exchange among the technology owners and external parties to increase the standard of benchmarking towards excellence

Ensure proper documentation of all equipment, maintenance and training materials.

Develop and Maintain Project Forecasts

Develop budgetary estimates and spending timing for Product/Non-Product Projects.

Track & control spending on both Product /Non-Product Projects.

Maintain Asset Sustainment Database.

Hand full experience in projects handling (civil, engineering, electrical, Utility)

Experience in handling Green Field Project and Coordination of Different supplier .

Pervious Employer : General Motor India Ltd, Pune

Designation : Manager, Manufacturing Engineering

Reporting to : H.O.D Paint shop

Tenure : Oct 2010to May 2013.

Company Profile:General Motors, one of the world's largest automakers, traces its roots back to 1908. With its global headquarters in Detroit, GM employs 209,000 people in every major region of the world and does business in more than 120 countries. GM and its strategic partners produce cars and trucks in 31 countries, and sell and service these vehicles through the following brands: Baojun, Buick, Cadillac, Chevrolet, FAW, GMC, Daewoo, Holden, Isuzu, Jiefang, Opel, Vauxhall, and Wuling.

Responsibilities:

New Model Launch Process: (SAIL –UVA Hatch Back, Notch Back)

Feasibility study for New Model in all Process of paint shop.(PT/ED, UBS, Sealer, Primer, Base, Clear coat Robot application & Ovens).

New Model Launch Process validation in all Stages of Paint shop.

Feasibility study for New Model in Robot Painting Application (Robot Tip Speed, Flow rates, DFT, Appearance& Color validation).

Feasibility study & selection of New Equipment’s for New Model (Robot,Conveyor Type, Ovens, ASU, Types of PLC Control system, Lifter, Transfer unit).

Significant Achievements:

Paint shop capacity Expansion from 22 JPH to 27 JPH Net which include PT\ED, Under Body, Sealer line and Spray Booth.

Paint Appearance Improvement on Car bodies M200, M300 as per Global standard.

Painting Robot Profiling & DFT build up, Paint Appearance trials complete for coming New model .

Make the Part Painting Program of Both Model in Base coat & clear coat Robot in Spray Booth Rs 10/car saving.

Installation of Variable Frequency Drive 12Nosfor Exhaust fan and Circulation pump For EnergySaving in Paint shop.

Direct and In-Direct Material Consumption Reduction by Implementing the Different Idea.

Energy and LPG Consumption Reduction by Implementing the different Idea in paint shop.

Production shop Capacity calculations, Feasibility studies, Enhancement of capacity, Improving Productivity / Process Improvement.

Pervious Employer : Honda Siel India Ltd, Greater Noida

Designation : Sr. Executive, Maintenance & Project Management

Reporting to : H.O.D Paint shop Maintenance

Tenure : Sep 2007 to oct 2010.

Company Profile:Honda Siel Cars India Ltd., (HSCI) was incorporated in December, 1995 as a joint venture between Honda Motor Co. Ltd., Japan and Siel Limited to manufacture HONDA Passenger Cars in India. The company is ISO 9002 & ISO 14001 certified. The company has also been awarded the prestigious Gold Award by the Uttar Pradesh Pollution Control Board and World Bank for the best Environmental Performance in the region.

Responsibilities:

Responsible for Maintenance activities of Paint shop. This includes Pretreatment line, Electrolytic Deposition line, and Sealer Undercoat, Wet Sanding, Primer and Topcoat line, & WWTP Plant .

Troubleshooting & Maintenance of Pretreatment and Electro Deposition system

Troubleshooting & maintenance of Top coat booth, ASU, sludge pool and Robots

Maintenance of Electrical panels and Motors, Remote controls Systems, A.C.Drive (Mitsubishi /Siemens/Allen Bradley make), and Electrical Hoist

Responsible for Topcoat ABB Painting Robot Maintenance, Modification in robot program &Paint Parameter to achieving Best Quality in Car Body

Troubleshooting & maintenance of LPG Burners of make- Maxon, Esp and sealer Guns.

Significant Achievements:

Reduction in machine breakdown time from 20 minutes to 3 minutes /shift.

All oven Cooling & Exhaust fan Automatic start & stop for power saving Rs. 4/ per CAR.

Centralized Fault Indication control panel made for showing the all fault of conveyors for reduce the MTTR.

Done the Modification in all Ovens for Automatic stop the oven, when last car body Come out from the oven.

Done number of Kaizen for Improvement & Power saving by Reprogramming in PLC’s Program.

Modification in PLC Program for running only four Robots in case of White Colors in the Topcoat Painting

Pervious Employer :Lumax Industries Ltd, Dharuhera

Designation : Engineer, Maintenance & Project Management

Reporting to : H.O.D Maintenance, Paint shop & Assembly

Tenure : Oct 2004to Sep 2007.

Company Profile:Lumax offers a wide array of complete Automobile Lighting Systems and solutions. Lumax product line include stellar quality Head Lamps and Tail Lamps, Side Indicators, Front Combination Lamps, blinkers, Sundry Lamps, Auxiliary Lamps and other related products and accessories

Responsibilities:

Erection and Commissioning of YASKAWA Painting Robot in hard coating on lighting component & set up paint parameter for achieving best Qualityof Product.

Erection and Commissioning of ABB IRB 140, 1400, 1410 Welding Robot.

Programming & Troubleshooting of FANUC make Robot application for sealant purpose & set up dispensing parameter to avoid the water leakage, Pick & Place of the components.

Programming & Troubleshooting of Adept Robot for Sealant& assembly of the Horn component.

Pervious Employer :Moser Baer India Ltd Noida

Designation : Jr. Engineer, Maintenance

Reporting to : H.O.D Maintenance

Tenure : June 2000to Oct 2004

Company Profile:Moser Baer is an ISO 9001: 2000, ISO 14001: 1996 .MBI is third largest produce Certified Company. Manufacturer of Digital Storage product like – CD, CD-R, CD-ROM, CD-RW, DVD, DVD-R.

Responsibilities:

Programming &Troubleshooting of Omron(20 I/O, 30 I/O, 40 I/O PLC) by using of SYSMAC Programming Software.

Programming &Troubleshootingof SiemensS7(CPU-300,315,400) by using Simatic Manager V5.1, V5.2 Programming Software.

Trouble shooting in Pick & place of High Speed machine for CD Mfg.

Programming & Troubleshooting in Profibus, CC-LinkNetwork with PLC, Variable Frequency Drive, Robot Computer.

Training:

Training on Programming of PLC –S5 & S7 Series of SIEMENS PLC & Programming of AC & DC Drive and SCADA SYSTEMat New Era Control Devices Ltd, Gurgaon.

Software Skill Set:

Robot Paint Pro, Weld Pro, Roboview, PLC Programming software simatic ver. 5.1, 5.2, Gx developer for F, Q, A series PLC. Cx-Programmer in Omron PLC.

PROFESSIONAL QUALIFICATION:

B.E (Electronics &Communication) from IASE Deemed University Sardarshaer, Raj. With 77.0 %( Hones.)In year 2007.

Diploma (Electronics Egg.) from GovtPolytechnicSaharanpur U.P. Board of TechnicalEducation with 73.5% in yr.2000.

References:

1.Ravi Bhandari 2. Vinay Jain

AGM Manufacturing Engineering Manager, Mercedes Benz R & D

John Deree Tech Center, Pune Bangalore, India.

Contact No : Will be provided if required.

Declaration:

This is to certify that above stated facts are true to the best of my knowledge and belief.

Vipin Kumar

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