Post Job Free
Sign in

Manager Six Sigma

Location:
Phoenix, AZ
Salary:
120000
Posted:
June 27, 2015

Contact this candidate

Resume:

Rafael Portela Gilbert, AZ 480-***-**** acqgsy@r.postjobfree.com

https://www.linkedin.com/in/rafaelportela1

Global Process Improvement Leader

An accomplished program management executive with 20+ years of senior leadership experience, driving large-scale, cross-functional, global process improvement initiatives. Leverages expertise in enhancing quality, efficiency and productivity to maximize cost savings, profitability and overall program ROI.

Master Six Sigma Black Belt having achieved more than $300M in cost savings, and personally certified 100+ Six Sigma Green Belts, and 5 Black Belts.

Executive Assets

Ø SME Lean Sensei Bronze Certification Ø Lean Six Sigma Methodologies Ø Cross-Functional Team Management

Ø Maximizing Delivery & Project ROI Ø Global PMO Infrastructures Ø Global Teams / Cross-Cultural Leadership

Ø Quality Assurance & Efficiency Ø Driving Complex Project & Programs Ø Coaching / Training / Mentoring

Ø Lean Manufacturing Expert Ø Integrating Technology & Business Ø Strategic Planning & Execution

Professional Overview

Intel Corporation 1995 - 2015

Six Sigma Master Black Belt Lead (2004 – 2015)

Drove performance by focusing on business process improvement, personnel development, program management and operations delivery. Led global, cross-functional business process improvement teams to introduce Lean Six Sigma methodologies. Recognized as a Lean Expert and both a Green Belt and Black Belt Instructor, mentoring teams and coaching Six Sigma candidates.

Training Program Development

Developed an entire Lean Six Sigma certification class, including designing and delivering the curriculum, certifying 100+ Green Belts, and certifying 5 Black Belts.

Created Lean and Lean Six Sigma classes, establishing all documentation and infrastructure while providing the tools and resources necessary to optimize processes.

Fostered the use of BPI methodologies accounting for 100+ hours of training and 75+ Six Sigma students.

Project & Program Results

Led multiple teams to achieve a more than $300M cost savings for the organization across 70+ projects.

Managed global projects that saved $10M+, including streamlining relocation processes to enable additional cost savings.

Consistent top performer, recognized with the HRES Award as a HR LLE Instructor and Kaizen Facilitator.

Actively engaged with SAP to incorporate Lean Most Mature standardization process, including identifying optimal opportunities for improvement.

Delivered results as a Lean Six Sigma Expert with positive impact in multiple US sites, as well as throughout Europe and Asia.

Driving Organizational Culture

Established a continuous improvement culture from the ground up, including a process to identify small rapid improvements.

Enabled a business process management foundation by instituting the documentation DTPs, process inventory, quality incidents handling, operations review, process health analysis and business process decomposition.

Made the strategic recommendation to cancel a large project of consolidating several warehouses into a regional hub, recognizing that the end result would not be as cost effective as projected.

Built a pipeline of high-impact LSS projects, ensuring the proper prioritization, funding and resourcing to maximize ROI.

Led numerous Mega Kaizen, Macro Kaizen and Micro Kaizen events within Human Resources, developing and empowering employees to improve processes and develop new skillsets.

Developed an infrastructure for Kaizen development, including a website repository, training plans, and an approach for assisting organizations to discover, identify, charter, develop and deploy Mega Kaizens.

Set the foundation for deploying Business Process Management (BPM) in the Global Payroll Office, establishing Level 1 to Level 6 details and a clear path for BPM compliance.

Global Materials Project Manager (2002 – 2004)

Maximized end-to-end project performance by placing a strategic focus on global leadership, strategic partnerships, quality, and CIP while leading a global, cross-functional materials and operations team.

Achieved $8M in annual cost savings through effective cross-functional global team leadership.

Developed a global infrastructure that drove significant improvements in controls, business continuity planning, and business processes.

Managed a Six Sigma Black Belt project that delivered 100% warranty capture with a $2M ROI, and Card Utilization improvement of an additional $2M.

Site Materials Manager Intel Costa Rica (2000 – 2001)

Drove performance through international team management, operations leadership, inventory management, organizational development and worldwide procurement optimization to increase cost savings. Developed a global infrastructure for direct material purchasing organizations, focusing on cost savings, personnel development, business processes and productivity.

Oversaw a team of 140+ employees to support Costa Rica Assembly Test Manufacturing, managing an annual budget of $4M and inventory of $100M.

Led a team of 8 direct reports driving CR operations, achieving all-time high operational KPI for inventory, controls and cost.

Partnered with finance to reduce scrap more than 90%, and to reduce excess inventory by as much as 62%.

Consistently exceeded cost savings goals and targets, including achieving a $55M cost savings vs. a goal of $40M.

Outsourcing Program Manager Intel Puerto Rico (1998 – 2000)

Operated in a global program management role focusing on supply chain management, personnel leadership, systems integration and benchmarking. Motivated teams to automate integrated demand signals from customer needs to supplier requirements.

Successfully developed a cost modeling and benchmark analysis to facilitate successful negotiations.

Negotiated a supply chain contact that resulted in the complete reengineering of the inbound supply chain, and delivering a cost savings of more than $10M.

Led multiple cross-functional, global task forces to drive the automation of supply chain reengineering initiatives.

Additional Career Success

Intel Puerto Rico PRVF Materials Manager

Mova Pharmaceutical Corporation MIS Manager

Mova Pharmaceutical Corporation Materials Manager

Baxter Healthcare, Fenwal Division Senior Materials Manager

Education & Professional Development

Ph.D. in Theology Studies, Graduate Theological Foundation (Summa Cum Laude)

Master of Business Administration (MBA), Plant Management Major, Inter-American University, Puerto Rico

Master’s Degree in Theology, Graduate Theological Foundation

Bachelor of Business Administration, Statistics Major, University of Puerto Rico (Cum Laude)

Lean Six Sigma Black Belt Lean Master Black Belt Lean Sensei Bronze Certification

Certified Production and Inventory Control Manager (CPIM)

APICS Train-the-Trainer Certification

Continuous Improvement Process Certified Instructor

Business Practice Excellence Instructor

Program Lifecycle Certified Instructor

Harvard Medical School Keynote Speaker (MFLP)



Contact this candidate