D.CHELLADURAI
Mechanical Engineer
E-Mail:acqdk5@r.postjobfree.com
Mobile No: +91-975*******
VISION
To work in a challenging environment that would lead to the fulfillment of both corporate and personal goals. Seeking position to utilize best of my abilities and skills in the field of quality assurance & control in oil & gas, Power plant.
ACADEMIC CREDENTIALS
Academic : B.E MECHANICAL ENGINEERING(2011)
Name of College : V.S.B engineering college, Karur.
(Anna University Coimbatore)
Percentage : 7.46 CGPA.
Academic : ITI (2004)
Name of school : Industrial training institute, Trichy
Percentage : 85.4%
ADDITIONAL QUALIFICATION
ASNT Level – II in
Penetrant Testing
Magnetic Particle Testing
Ultrasonic Testing
Radiography Testing
Visual Testing
Radiography Test Film Interpretation
PRESENT EXPERIENCE
Company : ACIC, Kingdom of Saudi Arabia.
Designation : QA/QC Inspector,
Clients : SABIC, SAHARA, SADARA.
Duration : Apr 2014 to May 2014
DUTIES & RESPONSIBILITIES
NDT methods:
To witness, inspect Penetrant Testing.
To interpret Radiography films.
To witness radiography of welding joints.
To witness of ultrasonic testing.
To witness of Magnetic particle testing.
PIPING:
Check the pipe fit up as per the piping standards.
Inspection cleaning during each welding process.
Review of filler metal batch certificate as per project requirement.
WELDING:
Inspection of fit up, root,visual,final inspection, preheat, post heat and inter pass temperature during welding as per the relevant WPS.
Inspection cleaning during each welding process.
Review of filler metal batch certificate as per project requirement.
Roles &Responsibilities:
Responsible for manufacturing components as per QC requirement
Raw Material Verification
Knowledge and experience in studying Plant Layout, Piping Layout, Isometric and P&ID drawings etc.
Knowledge in using Carbon steel, Alloy steel, Stainless steel materials in Plant Piping works.
Check the welders, whether they are following SMAW & GTAW standard according to the Welding Procedure Specifications (WPS).
Knowledge Codes and standards for piping works.
Monitoring the welding rod baking system daily.
Prepare Quality documents to every inspection stage.
Inspect the job while incoming, in process, final inspection
Preparing Quality Documents and Third Party Inspection reports.
Check the Root and Runs for Pipe joints, flange joints, elbow (bud, socket) joints up to 12” pipe (both Sch.40 & 80).
Fabrication, Erection, Testing Coordination of Plant Piping and piping components.
Co-ordination with Third Party Inspection
Check & Monitor NDT
Records, organizes and evaluates test results and generates NDT reports.
Visual inspection and carried out dimension control check.
Monitoring calibration status of Welding machines and Inspection tools.
Generating Quality Control reports.
Inspection of fabricated /manufactured assemblies.
Conduct the Internal Audit for Pressure Parts and Valves.
Monitoring of welder performance level.
Review documents WPS/PQR and WQR for Qualification of Welding
Repair reducing activities & Problem solving and maintaining Quality and welding documents.
WORK EXPERIENCE
Company : FABWELL FABRICATORS, Chennai.
Duration : July 2011 to Till date
Designation : Asst QC inspector
1.I was worked as a QC Inspector & was responsible for piping, structure & Equipment’s(statics & rotary),
2.I was worked as a QC Inspector and was responsible for total Mechanical job at their H.M.E.L Bhatinda Punjab Refinery piping,structure & equipment’s (static & rotary ) Project in (RODM&ETP Site) under the Inspection of EIL. 07/09/2011 to 05/04/2012.
RESPONSIBILITIES:
Planning & Execution in fabrication, erection & commissioning.
Observation of Quality & maintaining quality records to improve the quality rating of the job.
Hands of experience in organization and planning of construction targets to achieve client satisfaction.
Fabrication of steel structure & piping, witnessing fit up, weld visual, activities as per the specification & standards.
Cutting plan preparation for plates, angels, channels etc.
Piping (UG&AG) erection, alignment, testing & commissioning.
To check the welding joints using various test procedures like hydro testing, pneumatic testing for pressure parts under designed pressure.
To complete quality documents and quality plan as per the project specification, for quality audit.
Preparing of man power details for the field work in pipe fabrication, erection, structural work & equipment erection at various stages.
Report the abnormalities to Supervisor, Lubricate the pumps, greasing schedule, Housekeeping of the plant, Supervise the contractor employees during the maintenance jobs.
Piping work and checking with P&I. Drawing, G.A& isometric drawing.
Dialing of rotating equipment & initial and leveling of all equipment.
All types of statics equipment’s (Heat exchanger, vessel, heater, columns) checking as per G.A drawings.
All type of rotary equipment’s (Pump, blower, compressor, I.D fan, F.D fan) checking as per G.A drawing and all check as per standards.
KEY SKILL:
Read Piping and mechanical equipment’s drawings related to petrochemical, oil & gas, power sector & other industries.
Maintenance & erection of rotary equipment’s multistage form, centrifugal pump, blower, gear boxes, bearing assemblies & agitators.
WORK EXPERIENCE
Employer : Bharat Heavy Electricals Limited
Department : Maintenance and Services Transport
Designation : Apprentice Trainee
Duration : 11 Oct 2005 to 11 Oct 2007.
INDUSTRIAL SKILLS
Productivity improvement techniques such as VSM, TPM, TPS Systems, KAN-BAN system, Kaizen activities, lean manufacturing..
Quality improvement techniques such as 5'S and Six Sigma, 7-QC tools, POKA YOKE,. NFFP, ISO 9001, 14001, 18001 and TQM.
Safety improvement techniques Fool proof System (POKA YOKE), OHSAS and Safety Interlock system.
STANDARD AND CODE KNOWLEDG
ANSI - B31.1; B31.3; B31.8
ASME – Sec. V, ASME – Sec. VIII, ASME – Sec. IX
API – 5L, API – 1104,
AWS- AWSA2.4,A5.01,B1.1,D1.1
PHYSICAL DEMANDS
oUse hands to handle, control, or feel objects, tools, or controls.
oStand while monitoring gauges and screens.
oSit while writing in logs.
oWalk around the processing plant. May run during emergencies.
IT SKILLS
Design Software: Pro-E
Packages: Microsoft Office
Platforms: Windows XP, Vista, 7
SCHOOL DETAILS
Academic : H.S.C (2002)
Name of school : G.H.S.School, keelapalur
Percentage : 57.33%
Academic : SSLC (2000)
Name of school : G.H.S.School, keelapalur
Percentage : 72.6%
PERSONAL VITAE
D.O.B : 11.08.1984
Father Name : Mr.P.Durairaj
Gender : Male.
Nationality : Indian.
Passport Number : G2592945
Expiry Date : 12/06/2017
Marital Status : Single.
Address : East Street, Malathankulam [PO],
Ariyalur -621 707.
Linguistics ability : English, Tamil
Declaration:
I hereby declare that the information furnished above is true to the best of my knowledge and belief. I assure that, if I am placed, I will serve the firm with genuineness and dedication.
Date: Yours sincerely,
Place: (D.CHELLADURAI)