Engineer Engineering

Stephen H. Maytag

*** *********** ******, ********, ** 15106

Home 412-***-**** Cell 412-***-****

OBJECTIVE:

Process Engineer bringing 20+ years’ unique and varied experience in the design, installation, and commissioning of chemical processing, biofuels, water and wastewater treatment, facilities.

ENGINEERING EXPERTISE:

PROCESS ENGINEERING:

Developed detailed heat and material balances, Process Flow Diagrams, P&IDs, HAZOPS, heat transfer, hydraulic and pneumatic equipment sizing, process equipment specifications, and supervised detailed designs of economic operable, dependable process in plants in the chemical, petrochemicals, polymer, food, cosmetics, biofuels, steel, nonferrous metals, air pollution control, and water and wastewater treatment systems. Designed material handling and size reduction (crushing and grinding systems) and classification systems for ores, coal, fertilizers and other solids. Prepared P&IDs, layouts, and piping drawings for existing plants where no drawings were available for use in plant modifications by field surveying of existing equipment.

MAINTENANCE ENGINEERING:

Acted as Field Engineer and Contents Manager for the development of Reliability Centered Maintenance programs by walking down equipment in existing facilities at a wide variety of exiting operating facilities.

PROJECT MANAGEMENT:

Supervised and managed the design, installation, and commissioning of a variety of new and modified industrial facilities completed on-time and within budget. Experience includes water treatment, power generation, petrochemicals, biofuels, fume incineration, air pollution control, HVAC, and polyurethane appliance and automotive projects, acting as primary contact between Clients, Vendors, construction contractors, and design engineering. Provided supervision for the design and construction of facilities with low total cost of ownership and high reliability.

FMEA and RCA APPLICATIONS:

Acted as facilitator for Client’s development of FMEAs processing system design. Developed RCAs and FMEAs for various components and systems used for maintenance planning.

LABORATORY and PILOT PLANT INVESTIGATIONS:

Conducted laboratory tests and designed, built, and operated pilot plants to develop new processes for production, waste recovery, and pollution control systems.

EXPERIENCE:

Mechanical Engineer, Wood group Mustang 8/2014-12/2014

Provided process, control, and mechanical field services engineering, pipe calculations and designs for gas well pad and compressor station installations. Check drawings, specifications, and calculation by others for submittal to clients.

Sr. Delivery Leader, Larsen and Toubro LLC, Mumbai, Schaumburg, IL 2013-6/2014

Coordinated customer integrated engineering services requirements in the drug, food, and cosmetics industries with off-shore design engineering departments.

Reviewed and revised process, mechanical, instrumentation, electrical and structural designs and specifications for final submittal to clients.

Sr. Chemical Engineer, R. T. Patterson Co. Engineering and Construction Contractor, Inc.

Led process and piping design and construction projects in steel, aluminum, and zinc manufacturing plants; and assisted clients with development of expenditure authorization.

Directed the preparation of P&IDS, development of functional descriptions, and detailed piping and instrumentation designs including evaluating alternate chemical analyzers, controls, and equipment; developing improved operating and maintenance procedures for steel facilities wastewater plant.

Sr. Process Engineer, SNC Lavalin America, Engineering and Construction Contractor

Led the design of process plant to manufacture propents for hydrofracing, ceramics and sulfur compounds for various clients.

Developed standard specifications for analyzers, compressors, HVAC equipment, cooling towers, air pollution controls, maintenance services and material handling equipment.

Sr. Chemical Engineer, CTI Biochemicals Process Development, Pittsburgh, PA

Managed project for the redesign and modifications to demonstration scale biodiesel production facilities to make operation commercially viable.

Provided detailed P&ID, instrument and control specifications, and supervised design and installation of biodiesel production plants.

Supervised fabrication of modular processing units.

Field Process Engineer, Aquatech Water Treatment Equipment, Canonsburg, PA

Provided construction and project management, field process design and maintenance supervision to install and commission water and wastewater treatment plants including operator and maintenance training, laboratory tests, instrument calibration, troubleshooting and start-up supervision.

Chief Engineer, BECO Engineering Air Pollution Control, Oakmont, PA

Supervised the design, fabrication, construction and commissioning of multiple highly successful innovative air pollution control systems for oil refining, chemical and power plants and incinerators including instrumentation, control, structural engineering and conceptual design engineering.

Developed dry and wet scrubbing systems for power plants and chemical plants.

Process Engineer, Contract Employment, Ohio and Pennsylvania

Provided process design and project management for petroleum refining, petrochemicals, polyurethane truck parts, water and wastewater treatment systems

Managed field construction of $25 million boiler feed water treatment plant.

Bayer Corporation, Polyurethane Processing Equipment, Pittsburgh, PA

Quality Control Manager

Developed Quality Manual and procedures for successful Registration to ISO 9000 standards, provided Internal Quality Auditing services for Business Teams

Developed and managed quality system that monitored the suitability of purchased materials and completed equipment to meet customer requirements

Made final inspections of completed projects that insured compliance with safety and quality standards

Sr. Project Manager

Managed the design, fabrication, installation, and start-up of 9 equipment projects simultaneously

Developed process designs and controls for new profitable products including batch and in-line blenders, closed loop calibration systems and specialized polyurethane reactants handling systems

Consistently controlled projects in the range of $90,000 to $2.5 million insuring that equipment satisfied Customer’s specifications within budget while meeting schedules.

Standardized process controls, designs, calculations and equipment specifications for high pressure foam machines to reduce costs and improve product quality.

Managed projects involving bulk storage and reactant handling, continuous and batch blending, high pressure Foam Machines, laminators, lance cylinder RRIM machines and mold fixture conveying.

Provided HAZOP and FMEA analysis of equipment and operations for customers.

Sr. Project Engineer

Successfully supervised the design, completion, and commissioning of an activated carbon adsorption water treatment facility, managed extensive field modifications and commissioning of an iron oxide solids treatment system, completed designs and estimates for frit furnace conversions and boiler and burner efficiency studies.

EDUCATI0N:

Colorado School of Mines

Professional Engineering Degree (Silver Diploma): Extractive Metallurgical Engineering

This is chemical engineering degree emphasizing inorganic chemistry. This degree required 176 semester hours 20.5 hours per semester plus two summer sessions. It included electrical, structural, geology, and mechanical engineering classes not normally included in a chemical engineering curriculum.

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