Maintenance Manager
Resume:
Kenneth J. Staller
Dover, PA 17315
Phone 717-***-****
E-mail- **********@*****.***
Experience Summary:
- Ten Years of Experience as a Maintenance Manager in a union JIT Manufacturing Plant (29) acres under roof.
- Extensive Experience in Project Engineering & Management for Multi-Million Dollar Industrial Equipment and Facility Building Projects
-Experience in design, fabrication, machining, troubleshooting and start-up of steam pressurized pulp and paper equipment and electronic distributed control systems. Valuable experience in equipment control schemes, supervisory and organizational skills combined with safety awareness.
- Extensive Experience in all of the following Skills and Disciplines
Past President of The American Maintenance Managers Association
Project Engineering from Design Phase through Successful Operation
Project Management
Professional Expediting
Mechanical Design Engineering
Purchasing and Inventory Control Management
PM- Preventive Maintenance
PDM- Predictive Maintenance
RCM- Reliability Control Maintenance
TPM- Total Productive Maintenance
TQM- Total Quality Management
JIT- Just in Time Production Operations
SPC- Statistical Process Control
GMP Certified
CMMS- Computerized Maintenance Management Systems
SAP, Maximo, Data Stream, MainSaver Data Experience
Process Engineering Studies, Revisions and Change Implementations
Industrial Purchasing and Complete Inventory Control
Creation, Implementation and Documentation of Production and Maintenance Processes and Procedures
Root Cause Analysis and Problem Solving
ISO9000 and QS9000 In-house Auditor for Preparation and Certification
Preventative & Predictive Maint. Program Development and Implementation
Experience:
Setech Inc.
Integrated Supplier with Medium & Large Industrial Facilities
Site Manager for Setech Inc at the Harley-Davidson Assembly Facility at York, PA- April 9, 2012 to May 29, 2015. (Setech lost their contract with Harley-Davidson to a lower bidder)
Created, Documented and Implemented all new Practices and Procedures for all Purchasing and Inventory Management Tasks
Inventory Accuracy Consistently over 99.4%
Responsible for (3) Purchasing agents, (2) Eng/Maint Technicians, (7) Storeroom Attendants and (1) Storeroom Lead Person.
Managed $3,000,000.00 of inventory and $ 500,000.00 in PO’s per month
Manage Eng/Maint Technicians that work directly with and assist Harley Maintenance and Engineering
Manage all storeroom receiving, disbursements, returns to storeroom, warranty and repair programs, NCM program and Cost Savings and CI Initiatives which topped 1.5 million dollars in cost savings in 2014 for Harley-Davidson York facility
SAP used for all transactions
Assisted other Setech customer facilities to enhance their cost savings programs and overall operations.
Evergreen Community Power, Reading, PA- Maintenance Coordinator- April, 22, 2009 – April 7, 2012 - New Electric Generating Plant
Maintenance Planner- Creation of all PM procedures for all equipment in new electrical generating plant
-Plan Labor, Materials and Execute Scheduling for Maintenance type work orders
-Plan and Manage Contractor Executed Installations and Repairs
Performed All Purchasing
Created New Spare Parts Storeroom
Created Spare Parts Lists, Ordered, Received and Preformed Inventory Management of all Spare Parts
Assisting with Mechanical, Pneumatic and Hydraulic Plant Start-Up and Maintenance Problems
RV Industries, Honey Brook, PA- Project Manager- February 20, 2007- February 2009
Managed Large Fabrication and Pressure Vessel Projects- $100,000.00 to
$2.5 Million each, (5) to (10) Projects Simultaneously. Complete Management from PO Receipt through Shipment of all Goods.
Owner of PM Maintenance Services, Inc. (October 1997 to 2006)
Full Service Industrial Maintenance Management Consulting and
Hands-On Preventative and Predictive Maintenance Services
Maintenance Department Review/Audits & Procedural Adjustments
Over 300,000 PM Procedures Written
Hands-On Diagnostics such as Vibration Analysis, Infrared Thermograph, Ultra-Sonic Analysis and Industrial Oil Sampling & Analysis
Magee-Reiter Automotive Co., Bloomsburg, Pa.
Automotive Carpet Manufacturer, Tier 1 Supplier to the US Big 3 and Foreign Automotive Manufacturers, JIT Direct ship to Auto Assembly Plants
Position- Maintenance Manager & Project Engineer/Manager (Aug.1987-Oct.1997)
Maintenance Manager
Direct Supervision over (5) Foremen, (43) Union Tradesmen, (1) Maint. Purchasing Agent, (3) Stockroom Clerks
Responsibilities for all plant utilities and production equipment in a manufacturing plant in excess of (29) acres under roof.
Established Maintenance Personnel Training Program
Purchased, Installed, Implemented and Operated a Computerized Maint. Management System
Organized and Computerized Inventory of $12.4 Million Maint. Storeroom
Trained the Maint purchasing Agent and Storeroom Attendants
Established Standardized Spare Parts Program
Established a Formal Parts Repair Program
Established a Formal Root Cause Problem Analysis Program
Established a Formal Comprehensive & Detailed Lubrication System
Established a Formal Complete Preventative & Predictive Maintenance Program
Results were -
43% reduction in inventoried spare parts
82% reduction in Quantity of equipment breakdowns
85% reduction in Minutes per breakdown
Sprout-Bauer, Muncy, Pa. (May 1978-Aug.1987)
Project Engineer (5) years - Direct responsibility for the supply through start-up of Paper Pulping Equipment- Systems and Buildings, ranging from $1.5 million to $31 million.
Product Engineer (3) years- Responsibility for the Design and Fabrication of Material Handling Equipment; screw conveyors, belt feeders, live bottom bins, air conveying, cyclones, etc.
Project Technician (1) year- Assisted in the Engineering and Installation of Pulping Systems.
Education: Penn State Technical College- Williamsport, Pa.
Associate Degree in Mechanical Engineering
Additional Education Courses and Certifications:
Certified Site Supervisor for Asbestos Abatement
Certified as Supervisor for Acidified Foods Manufacturing Plant
How to Handle Difficult People
Energy Auditing for Buildings and Industry
Complete Carrier Refrigeration Technician Course
Complete Parker Hannifin Hydraulics and Pneumatics Technicians Course
Various Personnel Supervision/Management Courses
Establishing a Multi-Craft Maintenance Organization
Dale Carnegie Personal Achievement Course
Military- U.S. Marine Corps - Honorable Discharge 1972
Personal and Professional References Available Upon Request
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