Engineer Process

ADITHYA KUMAR

Chennai - India Email: ********@*****.***

Mobile: +91-814******* Skype ID: adithya.kumar90

PROCESS ENGINEER WITH 3 YEARS OF EXPERIENCE

TARGET INDUSTRY: EPC/ Process Design/ Refinery/ Petrochemical Industry

A self motivated and resourceful Process Engineering professional possessing good experience in the Process Safety, Production Process, skilled in achieving high level of accuracy and problem solving, utilizing exceptional analytical abilities, focus dedication, and commitment to hard work.

Well experienced Chemical engineer with success record in propelling breakthrough process improvements and bottom-line gains.

Expert in systems/ process design, cost-reduction strategies and energy-saving solutions.

Nearly 3 years of experience in the areas of Process Safety, Client Relationship Management, EPC Technical Support and Project Coordination.

Demonstrated abilities in formulating and implementing key business strategies to maximize the long-term business objective.

Adroit in ensuring delivery of high quality services to support customer's business needs & achieving continued high customer satisfaction from all operational users for services

An active team member & initiator with proven skills in developing and providing training end-to-end solutions for various processes spread across induction, pre-process, process, behavioural trainings

Currently seeking a challenging position in a dynamic environment and desire to progress further and to grow with the organisation that has the opportunity for the advancement of the career and to prove to be an asset for its effective functioning and achieve its business objectives.

Areas of Expertise

Process Equipment Datasheet

Systems/Equipment Analysis & Design

Process Simulation

Heat & material balance

P & ID review & Process simulators

Process Description, Process Design Basis

Block Flow Diagram, Process Flow Diagram (PFDs)

Piping and Instrumentation Diagram (P&IDs)

Equipment and Line List, Utility Summary

PSV Sizing and Depressurization Study

Hazardous Area Classification

HAZOP, HAZID, Process Hazard Analysis

Safety Integrated Level

Layers of Protection Analysis

Excellent Team Player

Good Analytical Skill

Problem solving

Administration Skills

Presentation Skills

Quick Decision Making

Project scheduling using MS Project and determination of Critical path.

Software skills: AFT Fathom, Ideas Simulation Software, Aspen plus, AutoCad; MS Office Applications

PROFESSIONAL EXPERIENCE

PROCESS ENGINEER

L&T Technology Services – Chennai – India Aug 2012 – Mar 2015

L&T Technology Services is a wholly-owned subsidiary of Larsen & Toubro with a focus on the Engineering R&D (ER&D) space, with clientele of a large number of Fortune 500 companies globally. It offers design and development solutions across the product development value chain, for various industries such as Industrial Products, Medical Devices, Transportation, Telecom & Hi-tech and Process Industry.

Job Responsibilities:

Executing Process Safety Studies for FMCG/ Chemical Plants.

Coordinating the take of complete vendor selection of process equipments.

Developing the Piping & Instrumentation Diagram (P&ID) and Process Flow Diagram (PFD).

Performing line sizing and Pressure drop calculations; and feasibility studies.

Preparing Data Sheets, Design Basis and documents relating to Safety equipment technical specifications.

Preparation of Electrical Classification Diagrams with the apt knowledge of the NFPA codes.

Exposure to Safety Integrity Level (SIL) analysis for various Safety Instrumented Systems.

Providing Optimum safety solutions ensuring client’s satisfaction.

Coordinating with the other disciplines till project is completed.

Process Safety Management which involves Asbuilting of the Plant, conducting a Process Hazards Analysis (PHA) and the consolidation of data regarding all the Safety items.

Preparation of line list, valve list and Equipments list and Preparation of bill of material.

Checking of drawing i.e. G.A., Equipment, fabrications & P&IDs drawings etc which include direction, Plot plan, Piping Layout, nozzle orientation, elevation & bill of material etc.

Process design & Optimization, Equipment Selection & Modification, Instruments and Control loops, control System design.

Performing line calculations, pressure drop calculations and carrying out pump selection.

Highlighted achievements:

Effective team member of variety of projects for major companies namely Proctor & Gamble (P&G), Kellogs and Duracell batteries.

Had a major role in the execution of Definition, Detail engineering and Process Safety Study of Fabric Enhancer Project for P&G, in Jakarta, Indonesia. Devised a sheet to find if a tank was explosion proof or not, thus reducing the time for the same, from 2 minutes, on an average, to 30 seconds.

In the 7N KOH Project for Duracell Batteries, in Lagrange, USA, a new calculation sheet was devised to check the adequacy of relief valve according to API-526 instead of checking it manually, and was approved by the client. Manually, it took 3 minutes to calculate the adequacy of a relief valve. The newly devised sheet gave results instantly after giving the values as input, in less than 30 seconds. This reduced the activity time for checking relief valve adequacy, as a single project would contain numerable number of relief valves. The manhours gained due to this, helped a resource to do the selection of relief valves, instead of depending on the vendor for the same, thus making our selection more accurate.

Successfully executed Process Safety Management for P&G Fabric Care plant in Baddi, India; which included maintaining the database of all the Safety items in the entire plant, its frequency of checking, and when next it should be checked.

EDUCATION / TRAINING

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B. Tech – Chemical Engineering – Govt Engineering College – University of Calicut, India – Jun 2012

Higher Secondary Education (Class XII – CBSE) – Our Own Indian School – Dubai – Mar 2008

Secondary Education (Class X – Kerala State Board) – Our Own Indian School – Dubai – Mar 2006

Training:

Industrial Training from Hindustan Lifecare Ltd. Trivandrum, Kerala – India (12 days) – May 2013

ACADEMIC PROJECTS

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Design of Recycle Column Reboiler at Hindustan Organic Chemicals Limited, Kochi – The plant produces Phenol and Acetone, using raw materials, Benzene and Propylene. Scope included the detailed process and mechanical design of a Thermo siphoning reboiler, of the Recycle column, that separates the products from raw material, Benzene.

Plastic reinforced Concrete mixtures – This project included the incorporation of the right percentage of shredded plastic in concrete road tar, and studying the enhanced properties of the mixture for less water absorption.

EXRA CURRICULAR ACHIEVEMENTS

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Served as the college union chairman during the year 2011-12, and conducted Lakshya ’11, a National level Technical symposium, and NET ’11, National seminar on the Emerging trends in Technology

Active student member of Indian institute of Chemical engineers (IIChe)

Won the prestigious Ministry of Education, Dubai, award for the best documentary, showcasing Pollution in the developed world.

PERSONAL DETAILS

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Age & Marital status : 25, Single Languages known : English, Hindi, Malayalam & Tamil

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