Quality

P.KRISHNAKUMAR

***********@*****.***

*J, VGN Lily pond, VGN Mahalakshmi Nagar,

Phase - V, Thiruverkadu,

Chennai – 600 077,

Tamil Nadu.

Mobile: - 893-***-****.

Phone:-044-******** .

MANAGER (QUALITY) & M.R

Accomplished professional with over 20 years of comprehensive experience in inspection, quality assurance &

Quality Management System. Effective communicator having good analytical, problem solving, leadership &

team management skills.

Good at identifying quality strategy based on customer feedback & management inputs. An outstanding record

in driving quality through; Training, Supplier development, Process improvement & continual improvement.

Well experienced in creating & improving procedures, standards. Pro active in quality function with focus on

customer satisfaction, manufacturing/project/service quality, corrective action & mistake proofing. Takes

initiatives in waste elimination, 5S, standardization & team building.

Good exposure in equipments for; paint booth, E.S.P, construction Machinery, Power Plants, Process plants,

Cement Plants, Water treatment plants & Wind Turbines. Exposure to Sheet metal fabrication, heavy fabrication,

Castings, forgings & F.R.P.

Key Skills:-

N.P.D N.D.T Welder qualification Calibration

Audit Q.M.S Six sigma 5S

Training S.P.C 7 QC tools Root cause Analysis

8D FMEA M.S.A Fixture development

Supplier development CE documentation Lean manufacturing

PROFESSIONAL EXPERIENCE

SRC GREEN POWER PVT LTD, CHENNAI November 2013 – Present

MANAGER (QUALITY)

Develop manuals and quality documents for Products. Develop Supplier quality systems. Component

& Product inspection.

Selected achievements

New product development - 55Kw wind turbine,

Documentation & co-ordination for CE Re-certification of 55/200/250Kw wind turbines.

REVATHI EQUIPMENT LTD, CHENNAI October 2012 – October 2013

MANAGER (QUALITY) & M.R

Improve QMS implementation by identifying and implementing suitable programs. Develop suitable system for customer complaint handling & corrective action. Introduce a business excellence programme. Improve quality awareness and dynamics. Plan training programmes.

Establish and implement system for; consolidating quality data and effective timely action on quality issues. Improve First Time right quality, Supplier performance improvement, improving quality performance monitoring, diagnose and correct improper quality control practices. Improving inspector performance.

Implement FMEA, Control Plan & QC tools...etc.

Selected achievements

Identified & implemented business excellence program,

Improved customer satisfaction by establishing process flow chart for warranty claim,

Warranty cost reduced by 5% through introduction of CFT& improved analysis,

Waste elimination by introduction of 5S Audit in factory,

Manufacturing Quality Process improved by Introduction of product and process audit in factory,

Quality cost reduced by standardising inspection vide introduction of inspection matrix, GRN review,

Quality cost reduced by reducing supplier rejection/rework by 30%.

Improved material control by introduction of Shelf life item matrix, colour coding & status reporting,

Improved Supplier quality system by introduction of audit.

PIONEER WINCON PVT LTD, CHENNAI

MANAGER (QUALITY) & M.R April-2010 -September 2012

Improve Quality function focus. Establish & stabilise quality of new products. Improve awareness & implementation of Q.M.S. Reduce quality cost. Improve supplier quality management. Improve process

& bench marks. Improve Product standards & process quality. Departmental objective / KPI implementation, Monitor/report KPI.

Selected achievements

Customer satisfaction rating improved from 70% to 90%,

Project quality system established by introducing Contractor registration, evaluation & performance review,

Project quality review through audit,

Scope, method, material, machinery, method & inspection requirements introduced in Project Job description,

Warranty cost reduced by 4% claim reduction through consistent and effective CAPA,

Quality cost reduced by improving supplier quality rating bench mark from 90% to 97%,

Supplier quality improved by introduction of audit,

Quality cost Reduced by 20 % Rejection / reworks reduction,

Quality system improved by introducing technical specification for fasteners and TMT Bars,

Product quality improved by introducing baking for high tensile fasteners,

Product quality improved by introducing micro structure analysis and contamination check for main shaft,

Product quality improved by introducing torsion test for communication cables introduced,

Q.M.S – Scope extension & recertification.

SCHWING STETTER (INDIA) PVT LTD, CHENNAI

A.M – QUALITY Mar 2006 – Mar 2010

ENGINEER – QUALITY Mar 2004 – Mar 2006

Establish & stabilise quality of new products. Conduct Q.M.S Internal audit. Establish & improve supplier

Quality management system. Implement six sigma. Improve; incoming, in process & Product testing. Reduce quality cost. Lean manufacturing implementation. Supplier self-auditing monitoring.

Selected achievements

N .P. D - Transit mixer: 6 & 10 cubic meter (C version), Batching plant: H1.25, H3N & H4N, M1.25, And M2.25

Twin shaft turbo mixer Components: M1.25 & M2.25,

Quality system improved by developing technical delivery condition,

Supplier quality improved by introducing supplier quality manual & inspection guide for inspectors,

Introduced supplier process audit,

Reduced warranty cost to 0.8 % for transit mixers,

Six sigma implemented (DMAIC) & certification,

Quality system improved by introducing pictorial routings & process flow chart.

TATA PROJECTS LTD, CHENNAI

ENGINEER – INSPECTION Sep 1999 – Jan 2004

Third party Inspection & expediting, Q.A.P development for ; Wind mill towers, Conveyors, Bucket elevators, Silos, Tanker terminals, Pipe coating, Industrial fans, Castings and forgings for petroleum industry

ABC EQUIPMENTS PVT LTD, MUMBAI

QUALITY CONTROL ENGINEER Aug 1993 – September 1999

Inspection, Third party inspection co-ordination, Q.A.P development for; Process equipments like pressure vessels, Heat Exchangers, Columns etc as per ASME / TEMA.

Professional degree : B.TECH (MECHANICAL)

Certifications : A.S.N.T LEVEL 2

Six sigma green belt

Internal auditor

Professional certificates : Associate member – Institute of Engg (India)

/ Letter of completion Chartered Engineer – Institute of Engg (India)

Letter of completion 100 Days Mini M.B.A –My Bskool

Training attended : Time Management

Customer Focus

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