Automation Control Engineer
Resume:
RESUME
Nagesh A Chilvery Type-*A/*A, Tata Power Housing Colony,
mailto:******.********@*****.*** R.C.Marg, Aziz Baug, Chembur,
Mobile : +91-916*******. Mumbai-400074. India
1. Career Objective
Intend to build a career with leading corporate of hi-tech environment with committed & dedicated people, which will help me to explore myself fully and realize my potential. Willing to work as a key player in challenging and creative environment.
2. Work Experience (7 years)
Worked with SIEMENS Ltd, Mumbai.India(14th July,2008 to 25th October,2013)
Presently working in Tetra Pak India Ltd, Pune (28th October,2013 to Present)
(Joined Tetra Pak India Ltd. as an Siemens Automation Engineer in Global Projects Division)
3. Skill Profile:
1. Programmable Logic Controllers (PLC)
Siemens Step7, S7-300, S7-400.
2. Distributed Control System (DCS)
Siemens PCS7 V8.0/V7.1/V7.0/V6.1, S7-400.
3. Batch Packages
Siemens PCS7 V8.0 Batch, Simatic WinCC Batch V7.0/7.1.
4. SCADA Packages
Siemens WinCC V6.2/7.0.
Wonderware Intouch
5. HMI Packages
WinCC Flexible.
6. Programming Domain
PLC ladder programming & STL Programming of
Siemens S7-300 (PLC) Controllers.
CFC & SFC Programming for Siemens PCS7-DCS Controllers
Hardware Design (System & Marshalling panel cabinet layout & wiring drawings).
Redundancy & Normal IO module configurations for Siemens PLC/DCS.
AI/AO/DI/DO Loop Designing, Preparing Templates.
7. Process Domains
Chemical Industries:-
Air Separation Plants.
Paint Manufacturing Industry.
Precipitation/HD Silica Plant.
Bio-Fuel Plants.
Fertilizers Plant (CNA, SAP)
8. Plant Engineering Software
COMOS V10.
9. Programming Languages
Basics of C & C++, 8085 & 8086 Programming.
10. Databases
Microsoft SQL Server,
Microsoft Word/Excel/PowerPoint/Access.
4. Professional Experience
Project Programming:
Kick-off Meet with Customer.
Project Planning.
Scheduling.
Project Execution.
Monitoring.
Leadership.
Customer Approval.
Product Management:
Modularization and Standardization of Process Application Block in Software for Process in Air Seperation Plant (Linde Library).
Preparation of Standard Excel based WinCC Reports.
Preparation of technical documents for S7/WinCC/PCS7/Batch related application.
Standardization of Project Structure & Implementation Procedure development.
Conceptualization of MIS reports with MIS vendor as per customer requirement.
Technical Monitoring:
Development of product competencies within the project engineer both in-house and system integrator.
Guidance to project engineer in learning & understanding processes
Technical support to sales during pre-order stage.
Work Outline:
Kick-off Meeting with customer for process know how.
Software development & testing as per customer requirement.
Participate and execute FAT and SAT
Commissioning of system at site & product trials for performance monitoring.
Project execution and monitoring.
Customer Handling & relationship management.
5. Projects Undertaken: From 14-07-2008 TO the date (In chronologically reverse order)
Company - Tetra Pak India Ltd
Project
Responsibilities
1. Pinar Dairy
End User: Pinar.
Location: Sanliurfa, Turkey.
Platform: Siemens PLC (S7 300) & Wonderware Scada Intouch
Duration: Nov-2014 to Present
Automation of UHT Milk, Ayran & Yoghurt Plant
Role: Automation & Commissioning Engineer
Responsible for the software development of the entire project.
Done the software development of the entire project as per Customer Logic inputs.
Prepared I/O Assignment, Process Block Diagram, Software logic development and Testing.
Successfully passed Software FAT & Hardware FAT with customer with 100% Customer Satisfaction Feedback.
Single handedly done the Pre-Commissioning & Commissioning of the entire plant.
Done the possible Claim for the additional changes which were deviating from the scope of the project.
Successfully completed and closed the project with Satisfactory
Customer Feedback
2. Nadfood Yoghurt.
End User: Nadfood.
Location: Yemen.
Platform: Siemens PLC (S7 300) & Wonderware Scada Intouch
Duration: April-2014 to Oct-2014
Automation of Yoghurt Plant
Role: Automation Engineer
Responsible for the software development of the entire project.
Done the software development of the entire project as per Customer Logic inputs.
Prepared I/O Assignment, Process Block Diagram, Software logic development and Testing.
Successfully passed Software FAT & Hardware FAT with customer with 100% Customer Satisfaction Feedback.
Done the possible Claim for the additional changes which were deviating from the scope of the project.
Awaiting Commissioning
3. Tempo Scan Diary.
End User: Tempo Scan.
Location: Indonesia.
Platform: Siemens PLC (S7 300) & Wonderware Scada Intouch
Duration: Nov-2013 to March-2014
Automation of UHT Milk Plant
Role: Automation Engineer
Responsible for the software development of the entire project.
Done the software development of the entire project as per Customer Logic inputs.
Prepared I/O Assignment, Process Block Diagram, Software logic development and Testing.
Successfully passed Software FAT & Hardware FAT with customer with 100% Customer Satisfaction Feedback.
Done the possible Claim for the additional changes which were deviating from the scope of the project.
Company - Siemens Ltd
Project
Responsibilities
1. Rashtriya Chemical Fertilizers
End User: RCF, Chembur.
Location: Mumbai, India.
Platform: Siemens DCS (PCS7 V8.0)
Duration: Nov-2012 to Present
Automation of CNA & SAP Plant
Role: Lead Engineer
Responsible as a lead engineer with Software & Hardware team.
Done the project planning and scheduling, Technical mentoring and software development monitoring of the entire project.
Studied the technical specifications of the project and accordingly designed an hardware for the entire project.
Prepared cabinet layout drawings & cabinet wiring drawings as per customer requirement.
Prepared I/O Assignment, Power requirement & heat dissipation document of the entire DCS system.
Successfully passed Software FAT & Hardware FAT with customer with 100% Customer Satisfaction Feedback.
2. Nagarjuna Fertilizer Chemicals Ltd.
End User: NFCL, Kakinada.
Location: Hyderabad, India.
Platform: Siemens PLC (S7 300)
Duration: April-2012 to Oct-2012 .
Automation of Bio-Fuels Plant
Role: Lead Engineer
Responsible as a lead engineer with Software & Hardware team.
Done the project planning and scheduling, Technical mentoring and software development monitoring of the entire project.
Studied the technical specifications of the project and accordingly designed an hardware for the entire project.
Prepared cabinet layout drawings & cabinet wiring drawings as per customer requirement.
Prepared I/O Assignment, Power requirement & heat dissipation document of the entire PLC system.
Did supervision & quality check of the assembled panels in the Siemens Nasik factory.
Successfully passed Software FAT & Hardware FAT with customer with 100% Customer Satisfaction Feedback.
Provided Technical support to Commissioning team and successfully completed commissioning and closed the project with Satisfactory Customer Feedback.
Done the possible Claim for the additional changes which were deviating from the scope of the project.
3. Linde India Ltd.
End User: Linde, Kolkata.
Location: Taloja(Mumbai), India.
Platform: Siemens DCS (PCS7 V7.1)
Duration: April-2011 to March-2012 .
Automation of Air Separation Plant
Role: Project Engineer
Responsible for the software development of the entire project.
Done the software development of the entire project as per Customer Logic inputs.
Implemented ROC (Remote Operation Centre) system for this project. This system is introduced first time by Siemens India, wherein due to ROC Solution, Linde Singapore can monitor & Control the entire plant remotely from their various offices around the world.
Done the WinCC Excel based MIS reports as per customer requirements.
Single handedly done the Pre-Commissioning & Commissioning of the entire plant.
Successfully completed and closed the project with Satisfactory
Customer Feedback
Project
Responsibilities
4. Linde India Ltd.
End User: Linde, Kolkata.
Location: Kalinganagar (Orissa), India.
Platform: Siemens DCS (PCS7 V7.1)
Duration: June-2010 to Feb-2011 .
Automation of Air Separation Plant
Role: Project Engineer
Responsible for the software development of the entire project.
Done the software development of the entire project as per Customer Logic inputs.
Implemented ROC (Remote Operation Centre) system for this project. This system is introduced first time by Siemens India, wherein due to ROC Solution, Linde Singapore can monitor & Control the entire plant remotely from their various offices around the world.
Done the WinCC Excel based MIS reports as per customer requirements.
Single handedly done the Pre-Commissioning & Commissioning of the entire plant.
Successfully completed and closed the project with Satisfactory Customer Feedback
5. Inslico Evonik Industries Ltd.
End User: Insilco India (Gajraula)
Location: Gajraula (UP), India.
Platform: Siemens DCS (PCS7 V6.1)
Duration: January-2010 to May-2010 .
Automation of HD-Silica Plant
Role: Project Engineer
Responsible for the software development of the entire project.
Done the software development of the entire project as per Customer Logic inputs.
Done the WinCC Excel based MIS reports as per customer requirements.
Single handedly done the Pre-Commissioning & Commissioning of the entire plant.
Successfully completed and closed the project with Satisfactory Customer Feedback
6. Nerolac Paints Ltd
End User: Nerolac - Mumbai
Location: Hosur(Bangalore), India.
Platform: Siemens PLC(S7-300)
Duration: January-2009 to Dec-2010.
Automation of Water Based Paint Manufacturing Plant
Role: Project Engineer
Responsible for the software development of the entire project.
Done the software development of the entire project as per Customer Logic inputs.
Major Highlight of this project was Siemens Germany has first time introduced Simatic WinCC Batch in India.
Done the programming in Batch as per ISA S88.01 industrial standards.
Done the WinCC Excel based MIS reports as per customer requirements.
Single handedly done the Pre-Commissioning & Commissioning of the entire plant.
Successfully completed and closed the project with Satisfactory Customer Feedback
7. UHDE India.
End User: EPPC Propylene & Polypropylene
Location: Egypt.
Platform: Siemens DCS
Duration: October2008 to Dec-2008.
Automation of Propylene & Polypropylene Plant
Role: Project Engineer
Responsible for the Hardware Designing and testing.
Made IO assignment from the IO list obtained.
Verified Panel BOM including System components & marshalling accessories.
Successfully Completed Hardware FAT at Siemens Nasik Factory.
6. PROFFESSIONAL TRAININGS ATTENDED
Course Details
Organized By
Location
Year
Siemens DCS (PCS7 V8.0)
Siemens German Trainer.
Mumbai
2013
COMOS System Tools
Siemens German Trainer.
Mumbai
2013
Siemens DCS (PCS7 V7.1)
Siemens German Trainer.
Mumbai
2012
Siemens BATCH Software
Siemens German Trainer.
Mumbai
2010
Siemens PLC
SITRAIN India
Mumbai
2010
Siemens HMI
SITRAIN India
Mumbai
2009
7. Educational Record
Degree
Institute/Board
Year of Passing
Percentage B.E.(Instrumentation)
VESIT,Mumbai University
2008
70%
Diploma(Instrumentation)
VESIP,Mumbai University
2005
73%
S.S.C.
Maharashtra State Board
2002
67%
8. Personal Details
Date of Birth
21-03-1987
Gender
Male
Nationality
Indian
Marital Status
Single
Languages
English, Marathi, Hindi,
Passport Details
Passport Number
H1004885
Date of Expiry
05/10/2018
9. Areas of Interest
PLC/DCS programming and design, Process Control and Automation, Detailed Project engineering & execution.
(Nagesh A Chilvery)
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