Maintenance Engineer
Resume:
H.Mohamed Fazlullah
No *, Park Road, C* Sneham Apartment, 1st floor, Anna Nagar West Extension, Chennai – 600050, India
KSA Cell No: 050******* & India 0091 984******* Email: *************@*****.***
Professional Profile:
An experienced Electro-Mechanical Engineering Asst.Manager with over 25 years of International and Domestic Operations and Maintenance (O&M) experience in QC Inspection, static, rotating, building, production and process-oriented equipment for multinational companies like SABIC(UNITED), Nokia, Ford, DuPont, Tamco, Madras Petro Chemical, etc.
Implemented process improvement processes Kaizen (continuous improvement) management principles to reduce down- time, increase efficiency, reduce cycle time, implement cost-savings and increase productivity
Varied and extensive knowledge, skill and experience in QC Inspection,Operations and Maintenance in Mechanical and Electrical in process plants
Good Project Management experience delivering projects and solutions on time with good quality
Responsibilities:
Creating position descriptions, assigning roles and responsibilities to QC Inspection,operations and maintenance staff.
Monitoring and controlling new projects and reporting project status regularly to senior executives
Preparing daily, weekly, monthly, yearly maintenance plan, shift log books and follow-up
Annual performance evaluation of personnel and developing Individual Development Plans (IDPs) and training schedules for skills development to improve employee performance and minimize equipment break-down and manage shifts without any operational safety incidents
Developing procedures for operational, preventive and predictive maintenance to increase equipment uptime
Motivation of employees by encouraging participation in Small Group Activities (SGA), Total Productive Management (TPM) and Kaizen Projects
Auditing to obtain and maintain ISO 9000,14001, OHSAS 18001 certification
Coordinating with purchase department for procurement of capital equipment, Spares, and subcontracts
Developing annual operational efficiency targets for implementations as per corporate strategy and meeting those targets
Developing processes to reduce maintenance cost, power cost, capital outflow of equipment and consumables.
Planning annual maintenance contracts for utility equipment’s like Compressors, D.G set up to 2000 kva etc.
Managing supply chain inventory using Enterprise Resource Planning (ERP) application like the SAP
Professional Experience:
Since December 2013 to July 2015 (1 Year 8 Months) Worked in SABIC United Petrochemical. K.S.A as QC Inspection, Project, Maintenance Specialist
Carried out QC Inspections like Thermo graphic,vessel thickness survey, NDT testing, welding visual testing, pressure testing
Maintenance of static and rotating equipment’s and reading P&ID diagrams
Assign job responsibilities for the department personnel and monitoring the new projects.
Prepare daily, weekly, monthly, yearly maintenance plan, shift log books and follow-up.
Skill rating of all the personnel and adding scope for improvement through multi skill exposure and minimize the break down and run the shift without any safety incidence.
Develop the procedure for break down maintenance, preventive and predictive maintenance.
Small group activities, Total Productive Maintenance and kaizen
Coordinate with production in charges to plan machines utilization with respect to production schedule of the period.
Coordinate with the purchase department for procurement of spares and subcontract operations.
Every year targets for achievements are taken through policy deployment and activities are planned for fulfilling them.
Developments focused on the reduction of maintenance cost, power cost and consumables cost every year.
Planning Annual Maintenance Contracts for utility equipment’s like compressors and D.G set etc.,
November 2005 – November 2013(8 years) worked as Engineer in MacLellan International India Limited
Working as Engineer in Utilities, Sub-stations operations, Building Maintenance, inventory and maintenance of plant equipments with manpower of 200 personnel in electrical and mechanical stream and reporting to the Chief Manager. The activities are as follows:
Assign job responsibilities for the department personnel and monitoring the new projects.
Prepare daily, weekly, monthly, yearly maintenance plan, shift log books and follow-up.
Skill rating of all the personnel and adding scope for improvement through multi skill exposure and minimize the break down and run the shift without any safety incidence.
Develop the procedure for break down maintenance, preventive and predictive maintenance.
Small group activities, Total Productive Maintenance and kaizen
Coordinate with production in charges to plan machines utilization with respect to production schedule of the period.
Coordinate with the purchase department for procurement of spares and subcontract operations.
Every year targets for achievements are taken through policy deployment and activities are planned for fulfilling them.
Developments focused on the reduction of maintenance cost, power cost and consumables cost every year.
Planning Annual Maintenance Contracts for utility equipments like compressors and D.G set etc.,
Budgeting maintenance and capital expenses for the year.
Scope of work:
Handling equipments like spray booth, ovens, scrubbing systems, pumps, compressors, chillers, ED (Electro deposit) systems, PT (Pre-treated) systems, all paint related equipments & environmental activities.
Handled 250 TR chillers, 150 TR chillers, ASUs (Air Supply Units)
2.5 TR and 1.5 TR A/Cs.
Condition monitoring & vibration analysis of various equipments.
Knowledge of FTPM (Ford Total Productive Maintenance)
Handling junior Engineers, Technician and work men and extracting best out of them.
Monitoring of MTBF (Mean time between failures) & MTTR (Mean time to repair).
Monitoring of cost analysis related to the maintenance & environment.
Handling of high speed rotating equipments
Experience in air handling units, exhaust blowers, air supply units
Responsibility of cost control projects, energy saving projects
Responsibility in safety concepts and projects.
November 2002 – October 2005 (3 years) worked as Engineer in Daejung Moparts Pvt. Ltd, Chennai
Reporting Officer: Managing Director
Scope of work:
Total responsibility of plastic, rubber injection moulding machines
Attending the breakdown maintenance & analyzing techniques
Maintenance of utilities section
Handling new projects and m/c erections
Coordinator for ISO 9002 quality system
Handling maintenance team members
Implementation of preventive and predictive maintenance schedules
March 1998 – May 2002 (4 years) worked as Technical Assistant in Dupont Singapore Pvt. Ltd, Singapore (U.S Based)
Reporting Officer: Technical Resource Manager
Scope of work:
Maintenance and trouble shooting of process instruments like pressure, flow, temperature transmitters, analyzers, distributed control systems (D.C.S) – Honey well TDC 3000, Scada, Programmable Logic Controllers (P.L.C),
U.P.S up to 100Kva.
Handling Drives, Winders, Boilers, Chiller,Control Valves, Process pipe line, Process safety inter locks, Electrical isolators, Transformers, Auto pack Fanuc Robotics,
Maintaining Mechanical and Electrical schematic & Control circuits.
Involved in inventory and store management system, SAP
Knowledge of IEC & BS – Standards
Developing Service Level Agreements (SLAs), Vendor evaluation and contractor selection and contract maintenance
August 1993 – March 1997 (3.8 years) worked as Engineer in Tamco Middle East Ltd, Dubai (BTR- NYLEX group of Australia)
Reporting Officer: Managing Director
Scope of work:
Testing, commissioning and servicing of medium voltage switch gears up to 132 kv in power generation station, petro chemical plants and sub stations.
Trouble shooting of electrical as well as mechanical inter locks
Wrote work procedure for testing, quality control dept., and stores.
Internal auditor for ISO 9002 Quality systems
December 1987 – November 1992 (5 years) worked as Junior Engineer in Madras Petro Chemical Ltd, Chennai
Reporting Officer: Manager
Scope of work:
Trouble shooting of mechanical pumps, motors,Boilers, Compressors
Pipe line fitting and assembling
Day to day maintenance activities and follow up
Utility maintenance
Professional Training:
Underwent in-house Training in Tamco Cutter Hammer Ltd, Malaysia from 01/02/1993 to 07/08/1993 (6 Months)
Attended Training in Kema High Power Testing Lab, The Netherlands as Witness Engineer
Attended Training on PLC, DCS, Drives, Air compressor, UPS etc. in Singapore
Attended Training on ISO 9000 / Petrochemical plant safety / OHS (Occupational health and safety) and work permit systems.
Strengths:
Good leadership skills
Team player
Result oriented
Good Planning and execution skills
Honesty & Integrity
Academic and Professional Qualifications:
Master of Business Administration (MBA) Graduated with First Class
Bachelor of Business Administration
Technical Course in Electrical Engineering conducted by Government of Singapore
Diploma in Mechanical Engineering – Graduated with First class
Diploma in Industrial Safety - Graduated with First class
Personal Details:
Date of Birth : 19/01/1965
Languages Known : English, Tamil, Urdu and Hindi
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