DCS control Engineer
Resume:
Mahesh V. Nila
Email: ***********@*****.***
Phone No: +91-992*******
Synopsis:
8.7 years of work experience in Control system & Instrumentation that
includes detail engineering, logic/sequence configuration, third party
interface, marshalling & loop drawings, system loading, network
configuration, FAT, SAT, start-up & commissioning activities for
Distributed Control System. Currently working as a Lead project
Engineer for Honeywell in DCS (Experion & TPS) Projects.
B.E. Instrumentation - Worked on Distributed Control System (DCS) for
different Process Sectors such as Oil & Gas, Power, Mining & Refining,
Chemical Process and Paper Plants etc which involves Continuous and
Batch Processes
Professional Summary:
Sales and Proposal:
. Leading Sales and Proposal for the Competitive DCS System Migration,
Asia pacific Region
. Expansion projects of existing DeltaV system
. RS3 DCS to DeltaV System Migration proposals
. Honeywell DCS Experion PKS to DeltaV Migration Proposals
. Honeywell DCS TDC3000 to DeltaV Migration sales and Proposals
. Invensys DCS to DeltaV Migration Proposals
. DeltaV Upgrade Projects
Batch Projects:
. Lyondell Project USA, Polymer. Dynamic Recipe logic development for
Batch Reactors.(DCS - Emerson DeltaV)
. Weyerhaeuser, Pulp and Paper batch Process for USA Plant. (DCS -
Emerson DeltaV)
. Chevron Oronite, USA Batch Process (DCS - Honeywell Experion PKS)
. Shell Motiva, Oil & Gas USA Sequencing (DCS - Honeywell Experion PKS)
Migration Projects:
. Honeywell TDC 3000 (TPS) to Honeywell EPKS R430 Migration.
. Honeywell EPKS R300 to Emerson DeltaV Migration.
. Emerson RS3 to Emerson DeltaV Migration.
. Emerson Provox to Emerson DeltaV Migration.
. Honeywell TDC 3000 (TPS) to Emerson DeltaV Migration.
Commissioning & Networking:
. EPKS R300 DCS system for Vedanta Site (Sterlite Industries) Alumina
Project. INDIA Includes Third Party Communication with GE Fanuc and
HIMA PLC, Loading and Firmware Upgradation of C300 Controller,
Installation of 80 System and Marshalling Cabinets
. EPKS R300 DCS system for Petroleum Development of Oman (PDO) Power
Plant Project. OMAN. Third Party Interface with Flow Computer,
Fieldbus and HART Devices Installation and commissioning.
. EPKS (R300) and ESVT DCS for EPCO Enterprise Products Ethylene Plant.
This includes Interface to Third party Modbus Devices AB & Omni PLCs
through Terminal Servers. Time synchronization of EPKS DCS through
Domain Controller. Network Setup and Cisco Switch Port Configuration.
Skill Set:
Operating Systems Windows XP/2000/7,Windows 2008 Server
Languages C, VB6.0
Database MS Access, MS Excel.
Domain Knowledge Petrochemical, Oil & Gas, Pulp & Paper,
Power Plant
Chemical Plant.
DCS Emerson DeltaV, Honeywell TPS & Experion
PKS
SCADA PlantWeb, EPKS HMIWeb.
Trainings:
. Honeywell Experion PKS Controller
. Honeywell Experion PKS Server
. Honeywell EST & ESVT Engineering
. Six Sigma Project Management Training
. Emerson DeltaV Controller and Server 7009 Training
. Emerson DeltaV Batch Training 7016
. Communication Skills Training & Workshop
. Creative Thinking Training & Workshop
Certifications:
. Honeywell Experion PKS R300 Certification
. Honeywell Experion PKS R310 Certification
. Honeywell Experion PKS Server Bronze Certification
. Honeywell Experion PKS Controller Bronze Certification
. Six Sigma Project Management Certification
Project Summary:
Client Name:
. Kuwait National Petroleum Company's (KNPC), Kuwait
. Rock-Tenn Project, USA
. Topaz Platform expansion, Vietnam
. Indorama Polypet, Indonesia
. BASF PETRONAS Chemicals, Malaysia
. Atlantic Methanol Production Company LLC (AMPCO), Equatorial Guinea
. IOCL LPG Gujarat, India
. SANDVIK Coromant, India
. Valero, UK
. Huntsman, Australia.
. Lyondell Project, USA.
. Weyerhaeuser Modernization Program, USA.
. Enterprise Project, Baytown, USA.
. Total Plant, Houston, USA.
. Shell Motiva, Houston (USA)
. PDO power plant, Muscat (Oman)
. Basell Cataloy, (USA).
. Vedanta Alumina Ltd, Orissa (India).
. Dhampur Sugar mills, Dhampur (India).
Project Details:
Honeywell Projects - TPS & EPKS DCS System
KNPC, Oil & Gas
Client Kuwait National Petroleum Company's (KNPC),
Kuwait
Team Size 4
Role Lead Engineer
- Migration of Honeywell TPS system to EPKS R430
Description system
- Estimation and Quantification of LCR5 Unit
Migration
- Analysis of AM EB Data
- Analysis of AM CL
- Migration strategies to EPKS system
- EPKS ACE Node Configuration (CDS and CAB
Blocks)
System EPKS R430 DCS
Rock-Tenn, Paper treatment
Client Rock-Tenn Project, Duluth, GA (USA)
Team Size 8
Role Batch Configuration and Testing
Analysis of Batch Process matrix
Description Batch Configuration using process Matrix
Batch Configuration Testing on EPKS R430 system
System EPKS R430 DCS
Emerson Process Management Projects - DeltaV DCS System
Sales and Proposal Projects
Client Proposals Support, Pune
Topaz Platform expansion, Vietnam
Indorama Polypet, Indonesia
BASF PETRONAS Chemicals, Malaysia
Atlantic Methanol Production Company LLC (AMPCO),
Equatorial Guinea
Clean Harbor's DV Connect Bailey, Austin
INEOS RS3 to DeltaV Migration, UK
KNPC Honeywell to DeltaV Migration, Austin
SIGroup Honeywell to DeltaV Migration, Austin
MarafiqYanbu - DeltaV upgrade, Dubai
IOCL Honeywell to DeltaV Migration, India
ALOVERA RS3 to DeltaV Migration, Spain
Role Sales and Proposal Engineer
Description Reading/Analysis of RFQ's, Preparing Technical
Queries.
Understand Scope of Supply, Technical Discussion.
Draw System Architecture, Typical Cabinet Layout.
Prepare BOM, Technical Write-up & Table of
Compliance.
Heat & Power Calculation. Engineering Hour
Estimation.
Buyout items & 3rd Party proposal handling.
Hardware Cabinet Designing of system and
Marshalling Cabinets
System Emerson DCS DeltaV 11.3 & 12.3
BASF PETRONAS, Chemical Plant
Client BASF PETRONAS Chemicals, Malaysia
Team Size 4
Role Sales and Proposal Lead
Site survey of Honeywell TDC3000 for System
Description migration to DeltaV
TDC 3000 Backup analysis
Existing System hardware analysis
Software and Hardware Replacement Proposal
Submission
Presentation to Customer on System Migration
steps
Presentation to Customer on BASF Toolkit
System Honeywell TDC 3000 to DeltaV Migration Proposal
IOCL, LPG Plant
Client IOCL Gujarat, India
Team Size 3
Role Sales and Proposal Lead
Site survey of Honeywell TDC3000 for System
Description migration to DeltaV
TDC 3000 Backup analysis
Existing system hardware analysis
Software and Hardware Replacement Proposal
Submission
Presentation to Customer on System Migration
steps and Benefits
System Honeywell TDC 3000 to DeltaV Migration Proposal
SANDVIK, Tools Manufacturing Plant
Client SANDVIK Coromant, India
Team Size 2
Role Sales and Proposal Engineer
Site survey for System migration
Description RS3 Backup extraction from System
Existing system Hardware analysis
System Emerson RS3 to DeltaV Migration Proposal
Valero, Oil & Gas Plant
Client Valero, UK
Team Size 15
Role Back Office Project Lead
This project involved Lead engineering support
Description from back office. This
Project involved migration of Honeywell DCS
TDC3000 to Emerson
DeltaV
and Expansion Project.
Reverse Engineering of Honeywell CL and Database,
Preparation of
DeltaV Documents to Build the DeltaV primary
Database.Complex loops
and Simple Loops Configuration.
System Emerson DCS DeltaV 11.3
Huntsman, Polyol and Prepolymer plant
Client Huntsman, Australia.
Team Size 6
Role Configuration/ Quality Engineer,
This project involved migration of Emerson RS3
Description to DeltaV 11.3
Co-ordination with Front office (Australia)
Class Template Identification based on the
Simple/Complex Control
loops,
Configuration of Database and Testing/Quality
check of DeltaV
Database
System Emerson DCS DeltaV 11.3
Lyondell, polyethylene
Client Lyondell Project, USA.
Team Size 10
Role Application Engineer
This project involved Batch Engineering Support
Description to Front Office
(USA). Migration Project from RS3 to DeltaV
Designing and Testing of Phases for Drum Control,
Designing and
Testing
of Batch for reactor Control
FAT Support
System Emerson DCS DeltaV 11.3
Weyerhaeuser Modernization Program, Pulp and Paper
Client Weyerhaeuser Pulp and Paper, USA
Team Size 16
Role Back Office Project Lead
This project involved Honeywell Experion R300 to
Description Deltav Migration,
Honeywell TDC Displays to DeltaV Migration (DCH).
Experion EPKS R300 Database and Batch Process
Reverse Engg
Verification of DeltaV Batch design and
Implementation
Verification Implementation of simple and
Complex Loops
Third party Interface Points Configuration,
Fieldbus and Device net Point
Configuration
DeltaV Graphics Validation.
System Emerson DeltaV 11.3
Honeywell Projects - EPKS DCS System
Total Plant, Oil & Gas
Client Total Plant, Houston, USA.
Team Size 10
Role Project Engineer
Database Configuration, Complex Loop Design for
Description the Plant located at
port arthur, Houston, Texas, USA
Co-ordination with Fluor EPC and back Office
System EPKS R310 DCS
Enterprise Products, NGL Crude Oil & Gas Plant
Client Enterprise Project, Mont Belvieu,USA
Team Size 7
Role Front Office Project Lead & Remote Project
Coordinator
Kick Off Meeting with End User (EPCO) in
Description Houston,USA
Responsible for Complete execution and
Commissioning of the Project from Houston, USA
Experion System Architecture Design
System Design Manual Preparation, Software,
Hardware design
Engineering
Complex Loop Testing and Database Verification
FAT with Customer (Houston, USA),
BOM Preparation, Material Handling, Co-ordination
with back Office
Houston Factory to Prepare FAT area (Staging
Area).
Loop Checking, Network Installation and
Verification of Level1,
Level2, Level3 (Firewall) setup.
Testing of Complex Loops from Operator station
along with Operator
and Instrumentation head of Enterprise Plant
Packing & Dispatching of the System hardware.
Site Commissioning in (Baytown, USA), System
Setup and Network
Verification along with Time Synchronization
Server. Domain server setup
and validation. Third Party and OPC Interfacing
with Experion System
System EPKS R311 DCS
Shell Motiva, Oil & Gas
Client Shell Motiva, Houston, USA.
Team Size 20
Role Front Office Project Lead (VPS5 Unit)
SDM, HDM Preparation in Houston Office
Description Team member of final System and Network Design of
Shell Motiva Plant
Responsible for Design and Review Meetings with
Bechtel and Jacobs
Houston, USA
Participation in Design and freezing of Field bus
Strategies for
Experion System
Key role in Designing and Reviewing of Module
Templates with Bechtel for
Software and Hardware Configuration
Key role in Complex Loop Testing (90 No) with
Shell Process R&D Team.
Interface and Design with Triconex System
FAT with Customer, Houston
As built Documentation for Motiva Plant located
at port arthur
Houston, Texas, USA
System EPKS R310 DCS
Power Plant, PDO
Client Petroleum Development Oman, Muscat, Oman
Team Size 3
Role Commissioning Engineer
This project involved Commissioning of EPKS R300
Description System.
Powering ON the DCS system
Network Communication checking, Third party
interfaces between Flow
computer, compressor, Mark VI system with DCS
Loop checking and Commissioning of Analog,
Digital, Hart
and Fieldbus devices
System EPKS R300 DCS
Sharq Ethylene,Chemical Industry
Client Sharq Ethylene, Saudi Arabia
Team Size 6
Role Application Engineer
Making standard control Builder Templates and
Description Preparation of
Database.
Server Installation, Controller Loading
calculation
Documentation preparation
System EPKS R300 DCS
Basell Cataloy, Chemical Plant
Client Basell Cataloy, USA
Team Size 5
Role Application Engineer
This project involved Migration of TDC3000 to
Description EPKS R310.
Database Modifications, Parameter mapping from
TDC3000 to EPKS R310 system
HPM Logic Modifications, Database Documentation
preparation
Configuration of Simple Loops, Device Control
Loops.
System EPKS R300 DCS
Vedanta Alumina Ltd, Aluminium Plant
Client Vedanta Alumina Ltd, Orissa, India
Team Size 8
Role Commissioning Engineer
Logic Implementation, Third party interfaces
Description Graphics modifications, Simple and Complex Loop
Implementation, Loop Testing
Onsite activities such as PID Loop Tunning, Third
Party
Interfaces
Complex Logic Implementation and Verification of
Process run on site,
SAT activities and Commissioning
System EPKS R210 DCS
Dhampur Sugar mills, Power Plant
Client Dhampur Sugar mills, Dhampur, India
Team Size 7
Role Application Engineer
EPKS sever setup and Loading patches. I/O
Description assignment and Loading Calculation for C200, PMIO
and LIOM cards.
Logic implementation, Loop checking, SDM & HDM
preparation
Alarms, I/O assignment. Third party Database
configuration
FAT Preparation and Execution, As build
documentation preparation.
System EPKS R210 DCS
Personal Profile:
Full Name Mahesh Virbhadra Nila
Contact A-306, Satyam shivam sundaram building,
Pune-Solapur road, Opposite to
Address Shivaji petrol pump, Manjari, Hadapsar, Pune-
412307
Contact No. +91-992*******, +91-992*******
Degree B.E. Instrumentation
Engg. Jawaharlal Nehru Engineering College, Aurangabad
College (Maharashtra)
Passing year 2006
Date of 08-Feb-1983
Birth
Sex Male
Nationality Indian
Passport No F5979363 Date of Expiry: 04-Jan-2016
Marital Married
Status
[pic]
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