Maintenance and facilities manager
Resume:
Lane Schurbon
Magnolia Texas 77354
Hands on manager with extensive knowledge in electrical, mechanical, and hydraulics. Proficient at team building and maintaining excellent working
relationships through legendary customer service. Seeking a position with a forward thinking company where I can apply my seasoned experience in
Lean, 5's and six sigma, budgeting and project management with my Leadership skills.
Work Experience
Enerflex Energy Systems - June 2012 - Present
• Maintain all support services which include Maintenance, Facilities Coordinators and Parts room with a total of 52 direct reports and three
supervisors for a staff of 1100 on a 60 acre track with 900,000 sq. facilities.
• Eliminated all outside contractors by hiring in-house overhead crane repairs technicians on [45], 10-40 ton overhead cranes, and hired licensed
electricians and certified welding repair technicians. First year savings of $1m from expense budget on overhead crane repairs alone
• Initiate and control cost effective methods of operation for the Plant Maintenance Department.
• Maximize availability of tools and equipment in the plants through prompt and reliable maintenance.
• Develop safe and well-maintained departmental areas.
• Initiates operating improvements through innovative maintenance techniques.
• Contributes to the organizations current and long-range budgetary equipment rehabilitation programs consistent with organizational objectives.
• Develop and implement and/or maintain processes and measures to insure the accuracy of SAP data.
• Plans work and administers policies
• Job role has budgetary type of accountabilities or directly impacts a revenue center's viability or its quality of service via personal contributions.
Maintain all cleaning support for a 2 shift operation.
• Submit all capital equipment as well as approve all expense items to support operations. Work to stream line process flow by working
with departments on pilot areas to ensure stream line process.
• Maintain capital budget and yearly expense budget for plant operations of $8m per year.
• Manage $1m-$10m capital projects of office additions and new manufacturing facility.
Mitsubishi Forklift America Inc. - Maintenance and Facility Manager - February 2010 - June 2012 Houston, TX
• Maintain all aspects of a full manufacturing facility that manufactures Mitsubishi and Caterpillar fork trucks with 900 plus employees through
managing Lean Manufacturing principals and 5s with 23 direct facility technicians on a 43 acre, 1.2mil sq. ft. facility.
• Maintain all plant operation budget and fixed cost which consisted of a $3 million saving in the first year after implementing new departments
to eliminate all out sourcing of contractors. I.e. HVAC, Electrical, grounds.
• Maintain all cost and implication of all new capital projects which include building expansion of new 90,000 sq. ft. manufacturing assembly
shop with in ground conveyor and two underground inspection pits 35 mil project, new equipment purchases and daily operating expenses.
• Maintain all OSHA and EPA reports and summit for permits with the City Of Houston on new HVAC installation as well as all building and
construction projects.
• Manage the Facilities and maintenance department with two supervisors and 21 full time employees.
Mitsubishi Forklifts America Inc. - Senior Manufacturing Engineer- January 2008-Feburary 2010 I Houston, TX
• Design and install Power and Free overhead conveyor system for the Powder coat and wet coat department through engineering practice.
• Install in-ground conveyor system to maneuver forklift chassis through the production line at the assy shop.
• Run production of 40 employees in the power coat operation on a 3 shift operation .
• Perform time studies to increase through put of manufactured parts for Cat and Mitsubishi forklifts.
• Deal with day to day production issues and attend production meeting as needed.
Conagra Foods- 2007 – 2008 - Facilitator/ PLC
• Maintain all PMC maintenance software and schedule all maintenance technicians daily work load for a 200 employee and 19 maintenance
facilities.
• Input all work orders and report to Plant Manager all related cost to projects and capitol expense items, Maintain all PLC programming in a
Meat Packaging facility, work closely with Maintenance technicians on all OSHA and NEC compliance issues.
• Work close with USDA compliance issues. Hired as an independent Contractor to ensure facility is OSHA approved
Cameron Compression - Technical Manager October 1998 - December 2006 - Oklahoma City, OK
• Maintain all aspects of full plant operations of 3 manufacturing plants that manufacture natural gas compressors.
• Currently supervising 9 maintenance technicians.
• Maintaining all building and production related equipment to include welding machines, overhead cranes up to 50 ton, forklifts 30-ton cat and
heavy equipment, which include winch trucks to 50 ton and jockey trucks and all machine shop related equipment.
• Order all expense items for operations. Work with all outside vendors, supervised 3 major building expansion projects, each multi million, to
include new equipment and 40 mil ground up facility, maintain all AFE's for capital expenses for new equipment and purchases, and building
expansion.
• Currently holding OSHA license for overhead cranes and lifting devices, such as forklifts. Certified forklift instructor. Certified OSHA
compliance inspector. Former safety manager.
• Maintain all plants up keep to NEC compliance and all building codes and maintain up to date construction cost.
• Work close with production control and Quality control to efficiently move product through the assembly process and report to the Operations
Manager.
Intesys Technologies Inc. - Senior Electro-Mechanical Engineer - February 1996 - February 1998 - Gilbert, AZ
• Design and install tooling and PLC program improvements for existing automated assembly process in plastic injection molding.
• Redesign of mechanical components to decrease downtime.
• Develop, implement, and maintain spare parts system.
• Optimize automation throughput.
• Develop process procedures and troubleshooting guides.
• Address and solve customer quality issues.
• Consult with Advance Engineering Group on accessibility for maintenance and minimizing spare parts requirements.
• Interface between manufacturing, engineering, and management to optimize cost effective production.
• Supervise and schedule technical staff.
• Troubleshoot and repair equipment including automated assembly lines (linear conveyor and rotary index), electrical test systems, multi-camera
visual verification systems, injection molding machines, with integrated robotics ultrasonic and resistance welding equipment.
• Single and multiple pin insertion machines, multiple axis, linear and rotary motor servos systems.
Tallyho Plastics Jacksonville Texas - Technical Supervisor - April 1994 - February 1997
• Supervised maintenance and repair of injection molding machines ranging from 75 to 1000 ton machines.
• Scheduled down times for preventive maintenance, as well as 24-hour production monitoring to utilize Machines. Maintain refrigeration, and
AC equipment.
• Maintain cleanliness and the appearance of plant.
• Ordering all miscellaneous supplies for all technical departments. Implemented a PM program on IBM PC computer.
• Attended daily scheduling meetings.
• Work with outside contractors. Hands-on supervisor of 6 employees
Rubbermaid Incorporated - Maintenance Manager - February 1992 - March 1994 - Greenville, TX
• Supervised maintenance and repairs of injection molding machines, ranging from 200 ton to 2,650 ton machines.
• Maintained all machine shop equipment, Batten field blow molding equipment and over seen installation and startup of Rapid Stand DCDrive
Conveying System, (this covered 500,000 sq. ft.)
• Other responsibilities included team leader of Rubbermaid Safety Committee, sponsor of 2 CVIP Teams as well as a number of Task Teams.
• Helped set-up and maintain IBM PCWrite, WordPerfect, and Windows.
• Directly supervised 33 employees responsibilities include safety director, which consisted of safety awareness, hearing test, fire sprinkler
testing, and fire extinguisher use.
• Completion and filing of all accidents and EPA reports.
• Set up preventive maintenance program on IBM PC. Directly supervised 6 employees.
Certificates & Licenses
• North American Crane Bureau (OSHA overhead crane inspector) - Oklahoma City Public Works Certified
• Six Sigma Green Belt
• OSHA Compliance Inspector
• Texas State Journeyman Electrical License
• NEC Compliance
• Micro Main Maintenance Software
• SAP Purchasing Software
Coursework
• Wright State University: Troubleshooting Electrical Equipment
• National Technology: Advanced Hydraulic Design
Additional Training
• Vickers: Industrial Air and Advanced Hydraulic
• Reed Package Machinery: Injection Molding Workshop
• Husky: Injection Molding Machine Maintenance Training
• Mattec Corp: Production Monitoring PLC System
• Victor Equipment Company:
• Oxy-Fuel Safety
• Crosby Communication
• Rigging and Inspection
• Legendary Service for Managers
• Value Based Decision Making
• Situational Leadership
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