Mechanical Engineer Engineering

Amit Kaistha

AMIT KAISTHA

*** ******** **** • Coppell, TX 75019 • 972-***-**** (C) • ************@*******.***

• Next Generation Product Development • Strategic Sourcing • Six Sigma • MRD Definition •

• Process Automation • Stage Gate • Industrial Design • Contract Manufacturing •

• Material and Process Selection • 3D Modeling • Vendor Development •

• Able to lead unified internal and external team, plan and implement strategies and tactics to meet

and exceed project deliverables. Teamed in successful delivery of numerous products including

iPAD, iPAD Mini, MAC Pro, Blackberry Torch 9860, Curve 8900, Motorola ZN4, KRZR K1M,

Optical Transceivers, and BMW TCU.

• Technical Specialist valued for providing solutions to vexing project problems. Routinely function

as NUD (New, Unique and Difficult) leader for biggest cost impact and technically challenging

projects.

PROFESSIONAL EXPERIENCE

09/2013-Present, Vice President- Global Operations, Servergy Inc.

• Reporting to the CEO and COO of the organization I am responsible for all product development,

strategic sourcing and manufacturing operations of Servergy.

• E stablished global supply chain on three continents for launch of new products

(www.servergy.com). Lead the development, implementation and deployment of global sourcing

strategies that meet or exceed cost, quality and delivery expectations. Contributing factors include:

- Re-engineering of factories and expense controls, strategic sourcing and value engineering;

- Practical process improvements (PPI) and lean manufacturing best-practices;

- Master scheduling for improved linearity, delivery reliability, and inventory reduction;

- New voice-of-the-customer (VOC) and stage-gate product development and launch process;

• Manage all internal and external resources for industrial design realization, product development

and manufacturing operations. Identified technical and personnel gap and led strategies to eliminate

single point of failures in these organizations.

• Develop and reviewed MSA and SLA’s with various suppliers and selected suppliers based on

technical and commercial compatibility. Reviewed SOW and KPI’s with suppliers to ensure terms

per MSA were adhered to.

10/2011-09/2013, Sr. Manager-Manufacturing Operations, Apple, Inc.

• Lead a team of talented process, design and sourcing engineers to achieve on time ramp of iconic

Apple IMAC & IPAD products. Ensure operational readiness via process capability studies for high

impact items (glass and other enclosures).

• Collaborated with product development and industrial design leadership to negotiate key product

requirement feature set in line with cost and schedule structure.

• Created resources and budget plan for manufacturing operations team at various worldwide

locations. Recruit and hire process and quality engineers. Execute strategies and process

improvements to improve operational efficiency by more than 15% per annum. Contributing factors

included:

- Introduction of modern manufacturing techniques and adapted solutions to specific

requirements and environment, resulting in 20% cost reductions and 30% decrease in

manufacturing cycle time.

- Visited all sites personally and organized meetings with team on quarterly basis to ensure

understanding of and gain buy-in for newly-implemented changes.

- Re-engineering of factories and expense controls, strategic sourcing and value engineering;

- Practical process improvements (PPI) and lean manufacturing best-practices.

Amit Kaistha

• Develop and implement equipment design and changes for high volume mass production utilizing

new and difficult technologies. Lead efforts for mass production scalability of new processes using

DFSS and DMAIC methodologies.

04/2011-09/2012, Director of Engineering-Management Consultant, Flextronics, Toronto/Plano

• Lead multi-functional mechanical, hardware, software, test and sourcing teams towards

development of next generation devices. Lead Industrial Design team activities with marketing for

creation of product portfolio with line of sight to existing technology and relevant industry trends.

Culmination of efforts led to a successful spin off of the group (www.jamdeo.com)

• Developed and defined key operational and performance metrics for the Product Development

Team. Create conformance metrics for product compliance and ensure adherence.

• Created resources and budget plan for mechanical engineering team. Recruit and hire mechanical

and HW engineers and designers.

• Led and directed FEA efforts for thermal and mechanical simulations to ensure design integrity.

Implement use of quality tools like DFMEA, Design reviews, Tolerance Analysis etc.

• Manage and plan prototype, engineering and design validation builds at numerous global sites.

Engage and work with tier one suppliers and internal groups for resource planning and readiness.

06/2008-04/2011, Mechanical Technical Lead, Research in Motion, Irving, TX

• Lead Mechanical Architect for system level designs for iconic Blackberry products. Led multi-

functional hardware, software, test and sourcing teams towards development of critical sub-systems.

• Provide engineering and technical inputs for various Stage Gate reviews to senior management

teams. Conduct in-depth technical feasibility and readiness reviews for product compliance including

antennae, audio and thermal acceptance with device carriers.

• Design various structural and cosmetic components for the development of new devices. Heavily

involved in the design of complicated insert molded, IMD, sheet metal, die-cast and complex sub-

assemblies.

• Coordinate activities with manufacturing and NPI teams to develop, deploy, measure and improve

key operational metrics prior to transitioning products to mass production.

• Subject Matter Expert for material selection and assembly processes. Published and updated

numerous internal reference guides for other mechanical engineers.

06/2004-06/2008, Sr. Staff- Product Development, Motorola, Inc., Libertyville, IL

• Lead multi-functional engineering and sourcing teams for development of specific NUD (New and

Under Development) technology in mass production. Led Mechanical Engineering design efforts for

the development of the unique BLAZE ZN4 clear flip with touch sensing.

• Support various prototype and pre-production builds at various global sites for product validation.

Lead ramp up of efforts from product inception to mass production at various suppliers and Motorola

factories worldwide.

•. Lead mechanical engineer towards qualification of antennae layouts, acoustic design, de-sense and

grounding schemes. Interface extensively with ECAD team for PCB layout and component

placement.

• Design complicated plastic parts, stamping, aluminum die-cast, flex circuits and antenna modules

as a Lead Mechanical Engineer for BMW TCU product line. Perform tolerance analysis including

assembly stack ups and worst-case analysis. Analyzed field failures and proposed corrective actions.

09/2000-06/2004, Mechanical Design Engineer, Stratos Lightwave, Inc., Chicago, IL

• Lead Mechanical Engineer for development of a new product line of optical transceivers (first in

the industry), which involved a coordinated effort between various divisions and departments.

• Partnered with process engineering team to increase production yield by more than 40%.

Contributing factors included:

Amit Kaistha

- In-depth tolerance analysis and creation of sub-assemblies that allowed measurement of

power output prior to permanent bonding;

- Implemented Practical process improvements (PPI)

• Designed and developed numerous precision machined, zinc die-cast, injection-molded and

stamped components.

• Interact and support overseas mechanical engineering and manufacturing teams in product design/

development and PRO/E.

• Coordinate engineering efforts with prototyping and manufacturing engineering groups for the

transition of new products to production. Conduct FMEA and DFM studies for related products.

01/94-12/97: Production Operations Manager, Minda HUF, New Delhi, India

• Launched and established production and process lines for major international customers like

Mercedes Benz, Honda Motors and Yamaha. This business constituted more than 30% revenues.

• Shift Engineer in the Hot Pressure Die casting group. Responsible for setting machine parameters

and process controls for “First off tool” runs. Created and documented PFMEA, PCP and PPAP.

• Drove lean principles and processes throughout the department thereby reducing production lead

times, and defects. Reduced tool load-unload time by 45% by implementing time & motion studies.

EDUCATION

01/98-05/01, MS in Manufacturing Engineering, Illinois Institute of Technology, Chicago, IL

• Received Graduate Student Scholarship for Fall’98 and Spring’99 semesters.

08/89-09/93 (Sept), BS in Mechanical Engineering, MES College of Engineering, India

• Secured BE (Mech.) degree in First Division with Distinction (Highest possible grade).

OTHERS

• US Patent 200********: Translucent touch screens including invisible electronic component

connections

• US Patent 200********: Translucent touch screen devices including low resistive mesh

• Motorola University: Six Sigma Green Belt Training (DFSS and DMAIC)

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