ROBERT D. MILLER
**** ******** ****, *****, ** **521 Cell 580-***-****
**********@*******.***
PLANT MANAGER / OPERATIONS MANAGER / SUPPLY CHAIN MANAGER
EXECUTIVE SUMMARY
Talented and versatile professional who leads manufacturing facilities
through change and challenge to profitable growth. Strategic problem-solver
who envisions smart solutions and executes with urgency across all levels
of the organization. Skilled leader who is able to keep teams focused and
productive, while implementing processes and systems that reduce overhead,
increase safety, and generate revenue.
CORE COMPETENCIES
. Multi Site Plant Management
. Product Strategy and Management
. Operations Streamlining
. Supply Chain Management
. Continuous Improvement
. Acquisition Due Diligence
. Loss Prevention
. Rubber / Plastics Molding
. Direct and Indirect Purchasing
. Lean Driven Process Improvement
. Labor Relations
. P&L Management
. Distribution
. Outsourcing
RECENT EMPLOYMENT HISTORY
SKF, Hobart, OK
June 2012 - present
A custom molded rubber manufacturer specializing in tier I and tier II
automotive and heavy truck sealing solutions. Facility is 85,000 sq. ft.
facility with sales ranging to $56M and 239 staff members.
Plant Manager (2012 - Present)
Engaged as the site manager in responsible for the overall performance of
the Hobart facility. Responsibilities include full P&L oversight and
direction, development and implementation of facility improvement programs
emphasizing both training and continuous improvement based results, and
oversight of plant's day to day operations including production, labor
relations, supply chain, quality, maintenance and engineering. Also serve
as site champion for facility Lean, environmental and sustainability
programs.
Key Achievements:
. Implementation of factory lean driven improvement program targeting
formal activities to drive continuous improvement. Program consists of
team based priority setting and cross functional activities, with
emphasis on communication to track successes and employee recognition.
Integrated lean approach into daily management activities including
production channel and support area KPI and daily prioritization
reviews.
. Successfully set technology improvement path for both molding and
assembly operations to utilize new product development opportunities
to drive improved processes. Set formal schedule to address both new
technology opportunities as well as improved preventative and
predictive maintenance activities across the site.
. Recognized with the One SKF Achievement Award in November 2014 for
work in reducing warranty costs and improving customer application
performance
ROBERT D. MILLER
PAGE TWO
Freudenberg-NOK, Cleveland, GA
2010 - 2012
A custom molded rubber manufacturer specializing in tier I and tier II
automotive sealing solutions, with 175,000 sq. ft. facility and sales
ranging of up to $65M and 350 staff members.
Lead Center / Competence Center Manager (2010 - 2012)
Engaged with the oversight of the Automotive and Damper Seal operations in
the Americas including the management of product and technical development,
continuous improvement and P&L responsibilities, and the management of the
facility Materials Management, Components (rubber and metal stamping),
Customer Service and Human Resources departments. Maintain budget of $50M.
Direct and manage six staff direct reports, including two Lean Operations
Managers, Maintenance/Components Manager, Technical Manager, Supply Chain
Manager, and Quality Manager.
Key Achievements:
. Positively impacted bottom line P&L performance by 35% through the
focused introduction of a Lean Production Management System. The
system implemented combines visual tracking of work cell specific
KPI's with daily team meetings which result in assigned continuous
improvement activities to improve performance and create team based
job satisfaction.
. Successfully led the product development and launch activities
resulting in over $600,000 in new Damper seal sales and $2MM in new
annual Automotive seal sales.
. Reduced inspection based labor by 60% in the damper seal lead center
through the improved utilization of in-line camera based inspection
equipment within the production work cell and improved visual
standardized work instructions, resulting in $400,000 in annual
savings.
. Implemented cross functional layered audit activity to improve
standard work processes and visual 5S standards. Utilized lessoned
learned from the audits to develop training materials for both current
employees (continuous improvement) and new employees.
. Introduced new molding technology within the Cleveland site to address
the need for improved press process capability. New technology and
supplier is now set as the standard moving forward with new product
launch opportunities.
. Reduced downtime associated with mold cleaning cycles through the
implementation of in-the-press cleaning processes resulting in a 5%
improvement in OEE performance.
MINNESOTA RUBBER & PLASTICS, Watertown, SD
1999 - 2010
A custom molded rubber manufacturer for automotive, medical, and plumbing
with 125,000 sq. ft. facility and sales ranging of up to $35M and 200 staff
members.
Plant Manager (2003 - 2010)
Challenged with oversight of daily operations of the entire facility, while
providing full P&L management. Maintain budget of $16M. Manage all aspects
of new product launch activities. Implement continuous improvements,
including Lean and Six Sigma activities. Direct and manage five staff
direct reports, including Production Manager, Maintenance/Safety Manager,
Technical Manager, Injection Molding Manager, and Quality Manager. Served
as Materials Manager and HR Manager, providing direction for Materials
Supervisor, IT, Purchasing and Benefits, and Payroll Administration.
ROBERT D. MILLER
PAGE THREE
Key Achievements:
. Spearheaded all aspects of Lean Manufacturing Systems Implementation
through establishment of new program that generated $1.2M in facility
cost improvements within one year.
. Led efforts to automate production processes by implementing new
injection molding equipment in conjunction with new product launch and
work cell creation, generating 30% less material waste, improved
process time, and reduced labor. Efforts resulted in growing sales
from nothing to $9M and achieved savings of $90K annually.
. Reduced labor cost by $2.5M through outsourcing of custom rubber
products to Mexico and China, enabling the company to expand to
medical, automotive, and fluid applications with expected plant growth
of 30%.
. Reduced injury incident rate from 8 per year to 1 by implementing Lean
and cross functional Safety improvement initiatives.
Materials Manager (1999 - 2003)
Oversaw all aspects of Production Control, Materials, and Shipping
departments. Managed 34 staff members, including four direct reports.
Provided MRP systems training to other company locations and facilities.
Key Achievements:
. Improved on-time customer order delivery from 67% to 99% and reduced
average lead time by 4 weeks through the implementation of
comprehensive MRP system training program for production control and
materials planning.
. Reduced inventory levels by 33% while improving turns 40%.
LUND INDuSTRIES, multiple locations
1994 - 1999
A manufacturer and distributor of custom automotive OE and aftermarket
accessories.
Multi - Site Manager - Indianola, IA (1998 - 1999)
Managed the Lund / Deflecta-Shield distribution center located in
Indianola, IA as well as the manufacturing operation of the company's
plastic thermo forming site in Longmont, CO.
Key Achievements:
. Developed and implemented team based process and communications flow
resulting in the improvement of customer fill rates from 9% to 95%.
. Through improved fill rates, reduced organization's incoming and
outbound freight costs by maximizing full load freight capacities and
reduced premium freight utilization.
. Led the successful relocation of the distribution center to the
corporate warehouse facility.
ROBERT D. MILLER
PAGE FOUR
Plant Manager - Oklahoma City, OK (1996 - 1998)
Led the company's tonneau cover manufacturing site, providing full P&L
management with annual sales of $8M. Managed all aspects of facility
including Design and Engineering, Manufacturing, Human Resources, Materials
and Accounting.
Key Achievements:
. Due diligence and acquisition activities for the organization,
including the acquisition of the Oklahoma City facility.
. Developed and implemented facility wide staffing, planning and process
flow layout while emphasizing production, quality, product launch and
customer satisfaction improvement activities.
. Served as the facility's direct OE sales representative to Tier I
automotive customers.
. Designed, engineered and brought to market a new installation design
which reduced customer product installation time by 70%. Received
patent for design work and successfully sold new concept into Tier I
customer base.
. Successfully transitioned site operation to Chicago, IL.
Purchasing Manager - Anoka, MN (1994 - 1996)
Directed corporate materials planning and procurement activities for all
fiberglass and plastic thermo forming production activities. Oversaw
organization's sourcing, contract negotiation, cost reduction and inventory
control initiatives including packaging development and sourcing, and was
also a member of organization's acquisition team.
Product lines included fiberglass running board and visor production for
the light and heavy truck aftermarket and plastic thermo formed widow
shades, light covers and wind shields for the light truck and automotive
markets.
Purchasing Agent Transition Engineering - Minneapolis, MN
1991 - 1994
Procurement Engineer NCR - Roseville, MN
1981 - 1990
EDUCATION AND PROFESSIONAL DEVELOPMENT
Bachelor of Science, Business Administration
Northwestern College, St. Paul, MN