SANTIAGO CASTRODAD, MBA
Belfort Parkway, Jacksonville, FL ********.*********@*****.***
PROCESS IMPROVEMENT ENGINEER
ISO 9000 Internal Audits ? Energy Management Auditor ? Production
Planning
~ Advanced pharmaceutical & medical device delivery via cost-efficient,
customer service process improvements ~
PROFESSIONAL PROFILE
10+ years in logistics, training, and pharmaceutical operations,
supervising manufacturing, training, safety standards, and process
validation for up to $7B companies. Lean Six Sigma Black Belt in training,
sound expertise in adult learning, system designs, statistical process
controls, and industrial health and safety, implementing cost-effective
process improvements. Bilingual (written & spoken) in English & Spanish.
Key accomplishments include:
. Saving $50K in inventory costs and improving customer satisfaction 75%;
eliminated supply shortages and enabled deliveries in less than eight
hours.
. Redesigning six operations/production procedures for Pfizer, properly
retraining all packaging personnel in nine months using a simulation
line, training materials, and photographs; achieved zero line clearance
failures going forward.
. Applying DMAIC and LEAN tools (5S) to improve inventory management,
lowering onsite quantity and increasing turnover; gathered data via root
cause workshops and used Pareto and Gantt charts to highlight priorities.
PROFESSIONAL EXPERIENCE
Logistics Manager CENTENO CONSULTING Caguas, P.R. 02/2011-06/2014
$1M medical office supplier
Purchase and distribute medical, office, and cleaning supplies for nine
medical practices. Produce 3-6 month inventory forecasts for $60K of
average inventory balances. Supervise a team of four managing $10K of
monthly purchasing and shipping, incorporating standardized LEAN inventory
and logistics practices.
. Improved inventory controls using 5S approach and color-coding for fast-
track deliveries.
. Lead Kaizen projects; installed a logistics system capable of handling
decentralized operations; upgraded procurement and warehousing,
shortening delivery times; overcame management concerns with tangible
results.
. Engineered the optimal location of the new warehouse facility.
Training Specialist PFIZER PHARMACEUTICALS Guayama, P.R. 1/2002-3/2010
$7B pharmaceutical manufacturer
Analyzed operational procedures using root cause analysis to source
deviations in packaging processes. Created and reviewed SOPs for general
cleaning procedures and managing rework. Supported technology transfers,
CAPA and validation teams to ensure manufacturability of new products.
. Refocused line cleaning procedures, incorporating diagrams and photos in
training materials that clarified the process.
. Re-qualified 240 operators in one year; reviewed SOPs via root cause
analyses, Pareto charts, Gantt charts, and Poka Yoke; achieved zero line
clearance failures and eliminated rework.
. Internal auditor, in a monthly basis, for GMP, training compliance and
safety.
. Implemented manufacturing electronic base records (MES), reducing human
error and rework processes.
. Assessed operational procedures and identified reduction in force related
savings of $650K annually using Lean tools.
Safety Representative MAR LAND Puerto Rico 5/2000-1/2002
$18M general building contractor
Enforced field project safety programs and compliance for use of PP&E.
. Increased safety awareness by establishing daily and monthly equipment
safety audits.
. Achieved 1M working hours without an OSHA recordable incident among 400
employees.
EDUCATION & TRAINING
MBA - HUMAN RESOURCES, Inter American University, San German, P.R.
BS - INDUSTRIAL ENGINEERING & MANAGEMENT, Universidad del Turabo, Gurabo,
P.R.
TECHNICAL SKILLS
. MS Word, Excel, & PowerPoint, Minitab; Simio, Trackwise, GxPharma
MILITARY EXPERIENCE
. US Army Reserve, (54-E - Chemical Corps) Unit trainer; Honorable
Discharge after four years
AFFILIATION
Nu Sigma Beta Fraternity (Former President & Current Member)
Program Visitor, Instructor, Vessel Examiner Officer Coast Guard
Auxiliary, Flotilla 07-14-7, St. Augustine, Fl