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Engineer Manufacturing

Location:
Sandusky, OH
Posted:
May 15, 2015

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Resume:

Shawn Myers

*** *. ****** **., ********, OH ***** ( 419-***-**** ( acpphr@r.postjobfree.com

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MANUFACTURING ENGINEER

Results-driven, efficiency-minded leader with extensive experience

providing hands-on guidance to teams, ensuring increased efficiencies, and

overseeing process optimization. Solid track record of consistently

identifying process deficiencies and implementing procedures that cut costs

and increase productivity. Experience with capital development,

justification, planning and implementation. Demonstrated ability to

effectively lead teams in goal-setting, workflow, performance management

and lean implementation. Outstanding interpersonal skills with ablity to

cultivate highly productive collaborative relationships with all levels of

staff, vendors, and management.

EducatioN

. Master of Technology Management in Engineering Technologies (2011),

Bowling Green State University, Bowling Green, OH

. Graduate Certificate in Quality Systems (2008), Bowling Green State

University, Bowling Green, OH

. BS of Technology in Manufacturing Technology (2006), Bowling Green

State University, Bowling Green, OH

. AS in Manufacturing Engineering (2004), Terra Community College,

Fremont, OH

Technical proficiencies

Solidworks ? Gibbscam ? Surfcam ? Teamcenter ? Microsoft Office ? Acrobat ?

Lotus Notes ? BPCS ? SmartCAM

Inventor ? SharePoint ? Maximo ? AutoCAD ? Mechanical Desktop ? Vibration

Analysis ? Syteline ? SMED

Microsoft Project ? Microsoft Visio ? ISO Auditor ? Vibration Welding ?

APQP ? OEE ? 5S ? Poka-yoke ? TPM

professional experience

Ventra Plastics llc, Sandusky, OH

Manufacturing Engineer - New Model Engineering, 2014-Present

. Provide manufacturing feasibility for product development and design.

. Organize and direct launch activity at all build phases.

. Manage and deliver APQP process documentation and PPAP/PSW process for

new model products.

. Provide customer interface for function, quality and appearance.

Key Accomplishments:

. Supported the completion of Ford Transit model launches for headlamps

and taillamps.

. Spearheading process development prototype/pre-production/production

builds for 2016 Nissan Titan Headlamp.

. QS/TS-16949:2009 internal auditor. Nissan ANPQP SAR certification.

APQP document development.

Kaydon Corp, Avon, OH

Manufacturing Engineer, 2013-2014

. Provide productivity, cost and quality process improvements to support

custom bearing industry.

. Identify, analyze and solve processing problems.

. Serve as project and team lead.

. Deliver CNC programming on VTLs and VMCs.

Key Accomplishments:

. Significantly increase productivity by improving the following: process

prints, bill of materials (BOM), routings, populate enterprise resource

planning (ERP) and tooling selection.

. Lead teams to develop better Computer Numerical Control (CNC) programs.

. Devise capital improvements, resulting in more effective resource

management.

Humanetics ATD, Huron, OH

Lead Manufacturing Engineer, 2012-2013

. Oversaw all manufacturing processes associated with urethanes, silicone

and vinyl materials.

. Served as group leader with 6 direct reports within manufacturing

engineering department.

. Developed processes for and supervised new product launches (Q10 dummy).

SHAWN MYERS, Page 2

. Performed cost analysis of products (e.g. BOM, router, etc..) for

accuracy and consistency.

Key Accomplishments:

. Substantially improved process throughput by developing better work

instructions, BOM, routings, department layouts, test methods and data

collection documentation.

. Developed new urethane department layout which included capital for

automated mixing machine yielding upwards of 35% reduction in labor,

improved throughput and improved quality (Q-dummy urethane

manufacturing).

. Cultivated highly productive and collaborative relationships with

urethane raw material vendors to improve methods for handling, storage

and processing of urethane compounds, reversing past trend of adversial

relationships and enhancing bottom-line impacts.

The Ridge Tool Company, Elyria, OH

Manufacturing Engineer, 2008-2012

. Delivered manufacturing processes for newly developed crimping

technology product lines for a leading global manufacturer of hand and

power plumbing tools.

. Conducted capability studies and executed process improvements, while

optimizing cycle times, resulting in reduced cost, increased machine

utilization and improved product quality.

. Supported new machine installation procedures, tooling and machine

selection.

. Provided extensive CNC programming on Makino, Mazak, and other types of

HMC production machines.

. ISO internal auditor.

Key Accomplishments

. Reduced CNC machine cycle times by an average of 30%, significantly

cutting costs and increasing machine capacity.

. Developed capital appropriations and project plans for gaging, as well

as equipment for capacity expansion and/or new product launches

(Propress and MegaPress).

. Served as project lead on new machine/process installation, including

absorption/integration of assembly cell into machining operations (360

Cutter Frame).

. Developed and implemented an Overall Equipment Effectiveness (OEE) model

for cellular activities.

. Delivered $250,000+ in cost savings through process improvements,

tooling life improvement, and scrap reductions)

Bartech (Delphi), Sandusky, OH

Manufacturing Engineer, 2007-2008

. Drove efficiency and outstanding performance for key clients for this

established automotive-industry staffing firm with annual revenues of

$200M.

. Developed Failure Modes and Effects Analysis (FMEAs), Standard Operating

Procedures (SOPs) and work instructions.

. Identified deficiencies and root causes on grinding and assembly machine

processes, then implemented repairs and improvements to enhance first-

time quality (FTQ) and production uptime.

Key Accomplishments:

. Increased FTQ on assembly line Lateral Runout (LRO) station from 50 to

95% as a result of in-depth LRO study.

. Spearheaded implementation of new grinding wheels on multiple cell lines

with potentially $1.5M in cost savings from reduced scrap, wheel costs,

and diamond roll usage while increasing parts per wheel.

. Cultivated highly productive and collaborative relationships with client

team members, reversing past trend of adversarial relationships and

enhancing bottom-line impacts.

Delphi, Sandusky, OH

Journeyman Machine Repair / Vibration Analyst / Production Setup and

Operate, 1999-2007

. Led teams in maintenance and repair of hydraulic, pneumatic and

electrical powered machinery, including lathes, grinders, honers,

drills, presses, and assembly lines.

. Conducted vibration analysis to accurately predict and anticipate

emergent issues.

Key Accomplishments:

. Developed and implemented an Excel-based database that enabled efficient

search of machine parts.

. Upgraded the company work manual system to an electronic system,

ensuring standard procedures.

. Triggered significant cost avoidance through effective use of vibration

analysis to predict issues and provide ongoing corrective/preventative

maintenance.

Foundational experience as Production Operator with Whirlpool Corporation

(1995 to 1999) and Shift Supervisor with Pizza Hut/PepsiCo (1991 to 1995),

planning and directing shift operations for 15-member team.



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