Engineer Manufacturing

Donald A Size

*** **** **

Cell 310-***-****

Hermosa Bch Ca 90254 Email

DonaldSize@ Yahoo.com

Qualifications

The ability to configure and produce detailed tooling and aerospace

components and their assemblies

using state of the art CATIA V5 software .Programming. Multi axis High

Speed machining centers.

31 years in machining of all types of material from hi nickel based

alloys, titanium to

heavy forgings and aluminum castings gives me the confidence and skill to

design and

Manufacture both low cost complex tooling and accurate and effective

cutter motion

To keep costs down and profits up. All of my experience has been

developed through the

hands on approach that has given me a level of compassion between design

and manufacturing

producing a can do attitude.

Education 1979- 1982 Ellet High School Akron OH VOC 3.4

GPA

1980 -1982 Buckeye Community Collage

Apprenticeship Machining

1994 Mastercam v 5.5 Course complete

1996 Mastercam v 6.1A & Mold plus

Course complete

1998 Mastercam v 8.0 Solids Course

complete

2000 Mastercam v 9.1 Solids Course

complete

2002-2007 Catia V5 R10 Basic Incat certifation

Catia V5 R11 Advanced Surface

design Incat certification

Catia V5 R12 Manufacturing

Incat certification

Catia V5 R17 Manufacturing

Incat certification

Catia V5 R16 OJT Incat

certification

CG tech 5.44 VERICUT NC

Verification 40 hrs certification

CG tech 6.1 VERICUT NC

Verification 40 hrs certification

CG tech 7.1.4 VERICUT NC

Verification 40 hrs certification

2009 Six Sigma yellow belt certification

2011 Catia V5 R19 Manufacturing TATA 40

hrs certification

2012 Catia V5 R20 Manufacturing TATA 40

hrs certification

2013 Catia V5 R21 Manufacturing TATA 40

hrs certification

Currently hold 24,000 hours of Catia V5 Tool Design and Multi axis NC

programming Modeling

Model integration for Manufacturing engineering purposes

Currently accepting contract Tool Design and CNC programming includes

onsite support with every job

also detailed set-up sheets Machine plan, Vericut report native Catia files

and custom blue prints for

processing and tooling requirements. I will support your shop needs

7/2014 5/2015 Spacetime Machine

Harbor City California

NC programming, running Vericut to ensure all programs

were correct and exact.

Providing all set up documentation to ensure all

operations were performed as planned

each of the components were extremely delicate and very

intricate

Customers included L-3 Boeing Spacetime engineering.

Tool design of all support

tooling required for all manufacturing all parts

typical true position on components was

.001 to .005 jig bore tolerances performed on standard

CNC equipment Kitamura,

OKK, Fadal machining centers

7/2013 - 7 2014 Self-employed

Hermosa Beach

NC programming and Tool design for various companies

Sheffield Manufacturing, Master

Research, Stadco engineering..Both large and small

assemblies Titanium, Aluminum 3,4,5

Axis programming All jobs delivered with detailed set

up sheets Vericut log files.

High speed machining in Titanium 15-5 17-4

Tool Design Including detailed blue prints and bill

of materials for manufacturing of tools.

Complex drill jigs, Bond assembly tools and various

assembly tools.

10/2012 - 7/2013 Process Fabricators Inc.

Santa Fe springs, Calf

NC programmer Manufacturing Engineer

NC programming large aerospace components for

Boeing, Northrop, ATK

Sierra Nevada corp. Working with operators to

develop accurate process. Running

Vericut to verify programs. Communicating with

engineering and customers during

Programming .Developing work holding

configurations for free- state machining .Tool

Design specifically stretch form blocks, drill

jigs FAJ and FME..

10/ 2011 9/ 2012 Dasco Eng. (contract)

Torrance Calf

NC programmer Manufacturing Engineer

NC programming complex titanium body chords

for the wing box section

of the 787-9 stretched model Tool design

large fixtures and drill jigs.

Heavy emphasis on 5 axis programming

.Teaching CATIA to junior engineers

Vericut legacy programs to keeping records up

to date. Developing new methods

in work holding configurations for free-

state machining in titanium. Reducing

set up times and reforming process

reconfiguring titanium extrusions to save on

material costs.

3/ 2011 10/ 2011

TATA Technologies (contract)

Novi, MI (Torrance office)

Contract NC programmer/Education consultant

Developing complex 4 and 5 axis program

configurations for

large aerospace components .Post processer

development

Instructing Jr level programmers on how to

use Catia V5 to develop

programs to machine their own product lines.

Teaching engineers

on the use of high speed machining

techniques and methods. Developing

custom tool catalogs and macros to lean out

the machining processes.

C

5 /2008 10/ 2011 Vought (Triumph aerostructers)

Hawthorne Ca

Manufacturing Engineer level 4

Duties included detailed configuration of cargo

doors skin panel assemblies

NC programming configuration for detail skin

panels throughout the aircraft.

Involved in numerous Six Sigma events both Black

Belt and

Green Belt, Corrective action, Group lead for

Catia V4 to V5 transition at Hawthorne

site. Teaching Catia V5 to the Manufacturing

Engineers at the Hawthorne site.

working change packages for 747-8 and 767-300

using Teamcenter,Acis,MES,

MEDS.

9/2007 5/2008 Caltech Staffing TCI precision (Contract)

Manufacturing Engineer 4

Gardena Ca

Catia V5 CNC Programmer and tool designer multi

axis programmer

Duties included 3/4/5 Multi axis NC programming,

tool design.

Quoting incoming work, Developing detail work

plans for shop floor

and outside processing.

5/2007-9/2007 Aerotech (Contract)

El Monte Ca

Manufacturing Engineer Tool design

Catia Tool Design/NC programmer Configuration

Management

Multi axis NC programmer tool design, assembly

design for 787

Ortho grid panels for the Delta 2 and 3 rockets

JSF and Airbus

Manufacturing Engineer/Tool design

11/2004 - 5/2007 Stellex Bandy Machining international

Burbank Ca

CNC Programme Tool

Designer Manufacturing Engineer

Catia V5 CNC Programmer and tool designer multi

axis programmer

Duties included 3/4/5 axis NC programming, tool

design. Lean manufacturing

imposed on all methods Catia administration

engineering developing tool catalogs

for the purpose of 1st time quality and

methodology. Leader of Program improvement

team. Liaison between outside contractors. Key

member of process improvement.

team. Reduction of machine time by 40 to 65

percent.

6/2002-11/2004 Bressler Machine

Torrance Ca

GENERAL MANAGER

Daily duties included programming and overseeing

all vmcs and 4th axis

vmcs. Programming and tooling. First article

inspection. General customers

Included Lockheed, Northrop and Boeing. I was

responsible for all RFQs and quotations

NCMR reports. Wrote QA manual to become ISO 9001

compliant

Professional references

Sarith Chea- CNC program manager Catia lead

Process Fabricators Inc

Sarith.chea@process fab.com

Mobile 562-***-****

Office 562-***-**** ext 249

Professional references

Steve Crisianti - Vice President

Process fab inc

www.stevecrisanti@ processfab.com

office 562-***-**** ext 304

mobile 714-***-****

Larry J Jones - Consultant Mfg Engineer

NCData Services - Manufacturing Solutions

www.NCDataServices.com

Office Phone: 928-***-****

Mobile Phone: 928-***-****

Jon Minter - Owner of German Machine Products Inc

GMPI

*******@****.****

Office 310-***-****

Richard Eatough - Manager of Quality Assurance

Triumph/Vought Aircraft

*******@************.***

Mobile 310-***-****

.

Contact this candidate